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Catalytic converter problems?

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Old Dec 21, 2007 | 01:38 PM
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Catalytic converter problems?

I have 6 2005 F-350 with 5.4 3 valve engines. So far I have had 3 of them plug the catalytic converters. One had 90,000 and the other 2 had less than 50,000 miles. Has anyone else seen this problem with these trucks. I've got a fleet of about 30 other fords, and I've had little problems out of them, but these 2005 models have been extremely unreliable. I'm starting to question my loyalty to ford.
 
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Old Dec 21, 2007 | 01:54 PM
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That is odd. Usually cats will easiely go 150k-200k miles. If your local emissions allow it I would just have some universal high flow cats installed. You can get them for around $100 each. An O.E. replacement cat from ford will run big $$$.

99'-04' have 1 cat

05'-08' have 2 cats

I would also have a talk with the dealer you bought them at. You may be able to get some of the cats replaced under warrenty because it is emmissions related, especially the trucks with only 50k.
 
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Old Dec 21, 2007 | 02:13 PM
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The two at 50k should be under warranty. Check the link-
http://www.epa.gov/otaq/consumer/warr95fs.txt
 
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Old Dec 21, 2007 | 03:11 PM
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I'd start wondering what the heck is in your gas.

Also, how do you know that the cats are bad? Are they visibly melted? Or just plugged up with carbon?
 
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Old Dec 22, 2007 | 10:01 AM
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Do your trucks sit idling a lot?
 
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Old Dec 22, 2007 | 10:38 AM
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One of your employee's must be going to a bad pump or putting something in the tank.
 
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Old Dec 22, 2007 | 11:51 AM
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I have had problems with Ford catalytic converters, albeit on an F-150. At least I now know what to look for when one plugs up. Ford cats suck.

When the cats on my '07 fail I wil replace them with an aftermarket high flow converter.

The fuel you use shouldn't matter. 87 octane is 87 octane. I have heard a cat will burn out and clog of you have too many unburned hydrocarbons getting into the exhaust, but I can't say for sure that this is a cause.
 
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Old Feb 5, 2008 | 07:47 PM
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Originally Posted by baredog26
I have 6 2005 F-350 with 5.4 3 valve engines. So far I have had 3 of them plug the catalytic converters. One had 90,000 and the other 2 had less than 50,000 miles. Has anyone else seen this problem with these trucks. I've got a fleet of about 30 other fords, and I've had little problems out of them, but these 2005 models have been extremely unreliable. I'm starting to question my loyalty to ford.
Sorry about getting in here late......

The Ford cats are a problem and I feel it's because of the injector problems. Ford has extended the warranty for the injectors to 120k. I just had my personal truck show the codes (P0420) that the r/side cat has failed (92K and out of warranty). In my fleet we have 30 5.4's and 8 injector / cat problems. Ford has stepped up over the injectors, they need to for the cats.
 
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