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Warped rotors

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Old Dec 4, 2007 | 07:06 PM
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Warped rotors

Hi All,
My 2001 F250 4x4 has warped front rotors....again! I just had them turned within the last 3000 miles. Is this a common problem? What to do? I know I need to replace them. Is there a better rotor out there? I don't want drilled or slotted rotors.
Thanks!
 
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Old Dec 4, 2007 | 07:18 PM
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I personally would not turn a rotor, it just takes material off that you need. Read this, especially the part about breaking in new rotors/pads.

http://www.stoptech.com/tech_info/wp...rakedisk.shtml
 
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Old Dec 4, 2007 | 07:44 PM
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Thanks for the reply.
I did a search on "warped rotors", and found pages of info. Do you guys think Power Slot Slotted Rotors (non-cyro'd) are good enough? I'd rather save the money.
 
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Old Dec 4, 2007 | 07:56 PM
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when i had my 250SD, i put the NAPA brand rotors on, since they offered a lifetime warranty on them, and they worked rather well. now here is a question..... do you always torque your lug nuts evenly? that will definately help them from warping. as mentioned above, when you turn a rotor, be sure to measure it before using it. if it is too thin, then it will warp really easily all over again.
 
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Old Dec 4, 2007 | 08:06 PM
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the drilled or slotted rotors reduce heat therefore when they get wet they might not warp as quick. thats what i'm doing when I have the problem
 
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Old Dec 4, 2007 | 11:16 PM
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I have to second the suggestion about torquing the lug nuts. I learned long ago that improper torquing was causing brake problems that I was tired to dealing with. This is my first eight-lug truck, and I decided that I would use the "every third nut" sequence(I had posted asking about it about a year ago) as opposed to the "two X" sequence. I torque the lug nuts in three steps, 90-120-150. It may take a little longer but I think I'll never have warping problems due to uneven stress.
 
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Old Dec 5, 2007 | 02:20 PM
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Originally Posted by thedaddycat
I have to second the suggestion about torquing the lug nuts. I learned long ago that improper torquing was causing brake problems that I was tired to dealing with. This is my first eight-lug truck, and I decided that I would use the "every third nut" sequence(I had posted asking about it about a year ago) as opposed to the "two X" sequence. I torque the lug nuts in three steps, 90-120-150. It may take a little longer but I think I'll never have warping problems due to uneven stress.
That is exactly why I take my wheels down to have new tires mounted then I bring them home and put them on myself. 220,000 miles and no vibrations ever from the brakes...
 
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Old Dec 5, 2007 | 04:21 PM
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I think ya'll are talking about a different kind of vibration that shakes everything because when I drive a superduty with warped rotors the pedal like pulsates I don't understand why wheels not being mounted right would pulsate the brake pedal.
 
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Old Dec 5, 2007 | 04:59 PM
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They warp because people hammer wheels down with an air wrench and don't torque them evenly like they should. I see workers at a local tire store do this all the time, hammer them down with the air wrench and then the torque wrench set at 100ft-lbs just clicks because its way past that. They've warped the rotors on my Intrepid several times that way. The Ford dealership did this on my dads F-350 1st time they rotated the tires and they warped so they had to turn them. Still feel vibrations after turning them though...
 
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Old Dec 5, 2007 | 05:00 PM
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"Warped" rotors do not pulsate the pedal. Cracked rotors, that are cracked inside the vanes will pulsate the pedal. Or, deeply scored rotors where the scoring is not even all the way around.

A warped rotor is like a warped record. It doesn't change in thickness, it's just not perfectly flat anymore.

The rotors just slip over the lug studs. So, if you slap on the wheel, and torque down one nut right away, you'll **** the wheel and rotor. Or, actually warp the mounting surface of the rotor, which makes the entire rotor not track straight. So, you should evenly, slowly, tighten down the lug nuts until reaching the proper torque, and not exceed it.
 
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Old Dec 5, 2007 | 08:55 PM
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Originally Posted by krewat
"Warped" rotors do not pulsate the pedal. Cracked rotors, that are cracked inside the vanes will pulsate the pedal. Or, deeply scored rotors where the scoring is not even all the way around.
Warped rotors can shake the whole vehicle pretty good when your applying the breaks, thats about the only time you notice them.
 
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Old Dec 5, 2007 | 09:27 PM
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now I gotta worry about tourqing lug nutz too!!!....jeeeze man! like who really tourques lug nutzz huh? the dealer? bahahahahha!
 
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Old Dec 5, 2007 | 09:48 PM
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Every warped brake rotor I have ever had caused the brake pedal to pulsate.
 
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Old Dec 6, 2007 | 10:03 AM
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Originally Posted by cartmanea
Warped rotors can shake the whole vehicle pretty good when your applying the breaks, thats about the only time you notice them.
Exactly. But I don't feel them in the brake pedal. They cause the front wheels to oscillate back and forth and you feel it in the steering.

Originally Posted by redford
Every warped brake rotor I have ever had caused the brake pedal to pulsate.
Weird.

"Warped" rotors are like the old plastic records, or even a CD/DVD. Bend them slightly, and that's basically what a warped rotor looks like.

When the pedal pulsates, that's because the rotor is a different thickness in some spots, and not others. Internally cracked in the vanes, usually.

Or, it's because the rotor is deeply scored, and the scoring is not even around the entire surface. The brake pads have raised ridges as they wear that ride in the scoring, and as the pads wear in, the raised ridges hit the bottom of the scored lines and that can make the pedal pulsate.

Now, OK, you could have a warped rotor, AND the caliper slides are stuck, which can give you a pulsating pedal. Which is also probably why the rotor warped in the first place, it's overheating because the one pad is dragging.
 
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Old Dec 6, 2007 | 10:07 AM
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Could be Krewat, but think about this. When the rotor is warped, it doesn't push against the caliper directly, it first pushes against the piston, which has to push against the brake fluid pressure to cause the caliper to move. I always assumed this is why you felt a pulsation in the pedal.

One rule I follow is that when a rotor does warp I don't even bother having it turned. It'll just warp again, usually in about 1/2 the time or less.
 

Last edited by redford; Dec 6, 2007 at 10:12 AM.
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