Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

T-State installation gone bad

Thread Tools
 
Search this Thread
 
Old Nov 23, 2007 | 05:46 PM
  #1  
FARM69's Avatar
FARM69
Thread Starter
|
Postmaster
Joined: Jan 2004
Posts: 3,207
Likes: 0
From: Kearney, Nebr
T-State installation gone bad

Well, while I was during my coolant flush I decided to change the thermostate aswell. No problems until one of the bolts that holds the housing together snapped off. Tried several times to weld another nut on top of the existing bolt but had no success, it would just break the weld. Whats the best way to get this bolt out?
 
Reply
Old Nov 23, 2007 | 05:52 PM
  #2  
MLCinNCTX's Avatar
MLCinNCTX
Senior User
Joined: Jan 2007
Posts: 260
Likes: 0
From: Whitewright, Tx
Originally Posted by FARM69
Well, while I was during my coolant flush I decided to change the thermostate aswell. No problems until one of the bolts that holds the housing together snapped off. Tried several times to weld another nut on top of the existing bolt but had no success, it would just break the weld. Whats the best way to get this bolt out?
Use a "left hand twist" drill bit and drill out the bolt as you would to use an EZ-out. Generally the left hand bit will back the bolt out without drilling very far.
 
Reply
Old Nov 23, 2007 | 05:53 PM
  #3  
FARM69's Avatar
FARM69
Thread Starter
|
Postmaster
Joined: Jan 2004
Posts: 3,207
Likes: 0
From: Kearney, Nebr
So I presume the drilling takes off the pressure.. I was thinking an EZ-out might do it. Hopefully.
 
Reply
Old Nov 23, 2007 | 06:05 PM
  #4  
tjbeggs's Avatar
tjbeggs
Post Fiend
Joined: Apr 2004
Posts: 12,835
Likes: 3
From: Silver Lake Dunes, MI
Club FTE Silver Member

I had that happen on my 95. the back bolt. I just drilled a new hole and retapped. hole was off center and not straight up and down but it worked. half the old bolt was still in the WP but it worked
 
Reply
Old Nov 23, 2007 | 06:10 PM
  #5  
FARM69's Avatar
FARM69
Thread Starter
|
Postmaster
Joined: Jan 2004
Posts: 3,207
Likes: 0
From: Kearney, Nebr
Yeah, I have a feeling I'll be heading down the same path TJ. Sounds like I'm gonna spend the rest of the night looking for my Tap & Dye set I have. Lol.
 
Reply
Old Nov 23, 2007 | 06:15 PM
  #6  
c00nhunterjoe's Avatar
c00nhunterjoe
Lead Driver
15 Year Member
Joined: May 2007
Posts: 8,608
Likes: 13
From: Belair md
i hate these stories, that sucks to hear, hope all goes well
 
Reply
Old Nov 23, 2007 | 06:33 PM
  #7  
FARM69's Avatar
FARM69
Thread Starter
|
Postmaster
Joined: Jan 2004
Posts: 3,207
Likes: 0
From: Kearney, Nebr
Thanks C00n. I'll let ya'll know tomorrow how it goes as the parts house is closed for the night. At least mine is one of the front bolts!
 
Reply
Old Nov 23, 2007 | 06:50 PM
  #8  
Action4478's Avatar
Action4478
Hotshot
Joined: Aug 2006
Posts: 10,764
Likes: 39
weld a nut on it & heat the housing.......
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Nov 23, 2007 | 07:51 PM
  #9  
desygityaso's Avatar
desygityaso
Senior User
Joined: Sep 2006
Posts: 146
Likes: 0
From: new orleans,
That happened to me too. I just drilled it through and put a nut and bolt on after. Good Luck
 
Reply
Old Nov 23, 2007 | 08:04 PM
  #10  
kawa's Avatar
kawa
Postmaster
Joined: Jun 2007
Posts: 2,795
Likes: 1
From: Rogue River, OR
What ever you decide to do soak the hell out of it with "P. B. BLASTER"
You can find it at all parts stores
 
Reply
Old Nov 24, 2007 | 09:00 AM
  #11  
FARM69's Avatar
FARM69
Thread Starter
|
Postmaster
Joined: Jan 2004
Posts: 3,207
Likes: 0
From: Kearney, Nebr
weld a nut on it & heat the housing....... (I tried that about 8 times, the weld breaks. Is it ok to heat that housing?)


That happened to me too. I just drilled it through and put a nut and bolt on after. Good Luck ...... (How'd you get a wrench on the bottom?
 
Reply
Old Nov 24, 2007 | 09:14 AM
  #12  
arkredneck's Avatar
arkredneck
Posting Guru
Joined: Aug 2007
Posts: 1,601
Likes: 0
From: Cato Arkansas
the same thing happend to me but i had 2 break off one i got retapped and the other one the drill slipped and went at an angle i used a longer smaller bolt and doubled nutted it from the bottom until i had time to replace the water pump
 
Reply
Old Nov 24, 2007 | 01:28 PM
  #13  
fuelman's Avatar
fuelman
Elder User
Joined: Dec 2004
Posts: 891
Likes: 1
From: Toulon,Il.
I agree PB blaster soak it let it set and work its way into threads.Then get a pointed punch and smack it in the center to break loose the corrosion between the bolt and housing.Before assembly two words ANTI-SEIZE....
 
Reply
Old Nov 24, 2007 | 07:03 PM
  #14  
FARM69's Avatar
FARM69
Thread Starter
|
Postmaster
Joined: Jan 2004
Posts: 3,207
Likes: 0
From: Kearney, Nebr
Got it all fixed. I just re treaded it for a different bolt. Thanks for the help guys.
 
Reply
Old Nov 24, 2007 | 07:38 PM
  #15  
kawa's Avatar
kawa
Postmaster
Joined: Jun 2007
Posts: 2,795
Likes: 1
From: Rogue River, OR
Originally Posted by FARM69
So I presume the drilling takes off the pressure.. I was thinking an EZ-out might do it. Hopefully.
Pray tell where does one find a left hand twist drill (I tried the shop where they sell steam by the bucket) I have been willing to purchase a set of these little dudes but all I get are blank stares.

Rog
 
Reply



All times are GMT -5. The time now is 05:39 AM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE