Notices
Explorer, Sport Trac, Mountaineer & Aviator 1991-1994, 1995-2001, 2002-2005, 2006-2010 Ford Explorer

system power loss during start

Thread Tools
 
Search this Thread
 
Old Nov 6, 2007 | 03:24 PM
  #1  
jbwilli's Avatar
jbwilli
Thread Starter
|
Cross-Country
Joined: Jan 2007
Posts: 67
Likes: 1
system power loss during start

1997 exp sport 4x4 manual. during start, entire power syptem goes dead during crank. very erratic..may go 2-3 days with no problem. batt is 4 years old and i do suspect it could have an internal problem that only shows up occassionally. batery reads 12.5 v when off and 14.4 when running. specific gravity checks in low green, all cells.

when you release ignition out of crank, you can hear a relay click, and then power is back on. radio and clock reset, just as though you had diconnected battery. sometimes you can immediately attemp restart and it will start. always, if you wait a few minutes, it will restart. i have yet to check connections at starter. starter is original, as far as i know. will pull starter and dissy to check guts to see how it looks. only other items are solendoid and relay, but the starter always engages and the engine starts to turn when the power just appears to short out the battery supply, so relay and solendoid are doing there job it appears. i suspect bad starter or battery???

any one had similiar problem. i hate to just start chaning ou parts on an guess.

THX!
 
Reply
Old Nov 6, 2007 | 03:35 PM
  #2  
Backin72's Avatar
Backin72
Senior User
Joined: Jul 2004
Posts: 475
Likes: 0
From: Winnipeg, Mb. Canada
I have a 94 Sport that's doing something similar but not the starting problem. When I first got the truck, the radio would reset about once or twice a year. Never thought too much about it.

Over the last month it's gotten really bad. Almost resets on a daily basis. Doesn't lose the station memories, just the clock and bass and treble settings reset. I've tried turning the radio off before I shut the truck off so there's no "surge" of any sorts when I re-start the truck. Didn't make a lick of a difference.
 
Reply
Old Nov 6, 2007 | 03:40 PM
  #3  
mrshorty's Avatar
mrshorty
Postmaster
Joined: Dec 2001
Posts: 3,742
Likes: 2
From: UT
My Explorer and my BII have behaved the exact same way, and each time it's been a bad connection at the battery post. Usually the bolts were corroded so I couldn't tighten them up or the "clamps" had stretched so they no longer fit snugly on the battery post or similar. 1st thing I'd have you check is the battery cables and connections.
 
Reply
Old Nov 6, 2007 | 03:59 PM
  #4  
jbwilli's Avatar
jbwilli
Thread Starter
|
Cross-Country
Joined: Jan 2007
Posts: 67
Likes: 1
thanks mr shorty..forgot to mention i cleaned the batt post and terminals, but will double check again. bad connection at battery would cause loss of power to entire truck when the starter is engaged, due to high amps needed during start.

(i need to do the same at all connections...starter relay, soleniod and starter..but a bad connection at these places should not shut down power to entire truck, just cause starter not to work...agree?).

i do wonder if the starter has an intrernal short in it, that only shows up when the starter stops at or near that bad spot??? ..THX
 
Reply
Old Nov 7, 2007 | 05:04 AM
  #5  
marragtop's Avatar
marragtop
Posting Guru
Joined: May 2002
Posts: 2,450
Likes: 2
From: Baltimore
Don't forget to check ground cables.
 
Reply
Old Nov 7, 2007 | 10:47 AM
  #6  
aquanaut20's Avatar
aquanaut20
Cargo Master
20 Year Member
Joined: Aug 2003
Posts: 3,263
Likes: 92
From: BC Canada
Check ALL cables they are know to corrode inside the rubber casing, causing these type of symtoms., agravating yes....
 
Reply
Old Nov 7, 2007 | 11:25 AM
  #7  
quicklook2's Avatar
quicklook2
Post Fiend
Joined: May 2004
Posts: 11,289
Likes: 6
From: Lakewood, Ohio
check the spade connector on the starter.

it is a known corrosion point.
 
Reply
Old Nov 7, 2007 | 12:42 PM
  #8  
jbwilli's Avatar
jbwilli
Thread Starter
|
Cross-Country
Joined: Jan 2007
Posts: 67
Likes: 1
Thanks all...will dig into it this weekend and post what I find!
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Nov 10, 2007 | 03:11 PM
  #9  
jbwilli's Avatar
jbwilli
Thread Starter
|
Cross-Country
Joined: Jan 2007
Posts: 67
Likes: 1
OK, just checked the battery again. All cells read in low green specific gravity. Polished both terminals and the inside ends of batt cables (they looked OK before, now thery look like new. Pulled the starter and dissy'd it. It looked fine. All brushes OK with plenty of lenght (I had hoped to see one of them worn to a nub, cuasing the starter to short against holders..no luck.) Lubricated all bushings, shaft journals and panetary gears and re-assy'd. All connections are perfect. (Note this is a 4wd...one of the most difficult starters I have ever removed!). All back together and time will tell. I expect it to repeat the problem I had before, as I found nothing wrong.

Remember, my probem is the entire power to truck drops out, during start and AFTER the starter has engaged and started turning the engine, just before it fires off! Although this battery checks good, it was in the truck when I bought it 3 years ago and I have no idea how old it is.
I have seen batteries check good when not under a load, but break down under a load.
About all that is left is the battery and the starter solenoid relay.

THX all...will let you know where I end up!
 
Reply
Old Nov 10, 2007 | 06:10 PM
  #10  
aquanaut20's Avatar
aquanaut20
Cargo Master
20 Year Member
Joined: Aug 2003
Posts: 3,263
Likes: 92
From: BC Canada
Originally Posted by jbwilli
OK, just checked the battery again. All cells read in low green specific gravity. Polished both terminals and the inside ends of batt cables (they looked OK before, now thery look like new. !
Can you get the battery somewhere to have a load(200-400amp) put on it, that will bleed of any surface charge and check the true condition of the cells/plates.
Did you check those cables for internal resistance?, they are known to corrode inside the rubber casing.
 
Reply
Old Nov 10, 2007 | 06:20 PM
  #11  
jbwilli's Avatar
jbwilli
Thread Starter
|
Cross-Country
Joined: Jan 2007
Posts: 67
Likes: 1
both excellent ideas. i just put a brand new diehard gold in the wifes 97 EXP 2 weeks ago. i should swap them out tomorrow and see what happens. if i get immediate and drastic improvement, time to get a battery. i did look at ll the cable ends for the condition you described, and they look good as far as one can see, BUT i am aware a problem could be further under the insulation. the mystery is it will start strong and fine 30 times in row, and then....it acts just like something shorts and drains all voltage to entire truck. THX!
 
Reply
Old Nov 11, 2007 | 07:03 AM
  #12  
marragtop's Avatar
marragtop
Posting Guru
Joined: May 2002
Posts: 2,450
Likes: 2
From: Baltimore
Corrusion inside the cable under the insulation is not uncommon.
 
Reply
Old Jun 17, 2008 | 07:24 AM
  #13  
jbwilli's Avatar
jbwilli
Thread Starter
|
Cross-Country
Joined: Jan 2007
Posts: 67
Likes: 1
Update...apologies For Delay In Update. The Problem Was The Battery. Despite It Reading 12.7 Volts And Having An Excellent Specific Gravity Reading, It Would Break Down Under The Starting Load. I Have Seen This Once Before In A Battery. The Terminal Connection Was Loose And Cracked Inside The Battery!
 
Reply




All times are GMT -5. The time now is 03:19 AM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE