Notices
Garage & Workshop Tips & Ideas for the garage or workshop. No Truck Tech Discussion   

Welding question

Thread Tools
 
Search this Thread
 
Old Nov 6, 2007 | 05:51 AM
  #1  
jetdoc's Avatar
jetdoc
Thread Starter
|
Cargo Master
Joined: Jan 2005
Posts: 2,902
Likes: 2
From: Pasadena, Maryland
Club FTE Silver Member

Welding question

I have an older wood stove that has a 4" crack in the rear of the fire box. I'd like to get it welded to use in another room of the house. Due to the age of the stove and number of heat cycles, should I repair this one or just find another stove. I priced new stoves yesterday around 1400 bucks. Ouch!

Any input would be apprieciated.
 
Reply
Old Nov 6, 2007 | 09:35 AM
  #2  
GLR's Avatar
GLR
FTE Legend
20 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2003
Posts: 53,997
Likes: 2,399
From: NY and VA
Club FTE Gold Member
The heat probably changed the molecular structure of the metal so, a weld along the crack might not hold up. I would try a v groove along the crack, weld it and then a patch panel welded across the back. And then keep an eye on it. It would be a lot cheaper than a new stove. Of course you are going to run across the stuff about ins. regs and all that. Keep in mind safety first.
 
Reply
Old Nov 6, 2007 | 11:09 AM
  #3  
horsepuller's Avatar
horsepuller
FTE Leadership Emeritus
25 Year Member
Joined: Sep 2000
Posts: 7,298
Likes: 45
From: Southern California
FTE Emeritus
I think as GLR says, it can be welded up. Another remedy would be to weld the crack and then fabricate a liner over the end of the firebox where the crack appeared.

Is the firebox removable from the stove? Do you have a TIG welder in the shop at work? Would be a good government job if one of your coworkers can weld.
 

Last edited by horsepuller; Nov 6, 2007 at 11:17 AM.
Reply
Old Nov 6, 2007 | 01:00 PM
  #4  
jetdoc's Avatar
jetdoc
Thread Starter
|
Cargo Master
Joined: Jan 2005
Posts: 2,902
Likes: 2
From: Pasadena, Maryland
Club FTE Silver Member

No, I would have to take it to someone to get repaired. I'll take a pic of it.
 
Reply
Old Nov 6, 2007 | 01:18 PM
  #5  
jetdoc's Avatar
jetdoc
Thread Starter
|
Cargo Master
Joined: Jan 2005
Posts: 2,902
Likes: 2
From: Pasadena, Maryland
Club FTE Silver Member

Pic as promised....the stove outlet is 6 inches for reference.
 
Attached Images  
Reply
Old Nov 6, 2007 | 03:53 PM
  #6  
dffay's Avatar
dffay
Elder User
Joined: Dec 2003
Posts: 531
Likes: 1
From: New Mexico
It just doesn't look like that big of a deal. It looks to be mild steel and not cast. I'd drill holes at the ends of the cracks and then MIG it in several intervals to keep the warpage down. It looks totally repairable to me.
 
Reply
Old Nov 6, 2007 | 04:30 PM
  #7  
frederic's Avatar
frederic
Post Fiend
Joined: Oct 2003
Posts: 6,214
Likes: 13
From: New Jersey
It's an old stove, I'd just lay a huge bead on it and forget about it
 
Reply
Old Nov 6, 2007 | 08:16 PM
  #8  
Ford_Six's Avatar
Ford_Six
Hotshot
Joined: Oct 2002
Posts: 18,488
Likes: 22
From: The Big, Oregon
Club FTE Gold Member
Is the firebrick damaged or does the baffle have a hole in it? It really shouldn't be getting that hot (discoloration) there.
I'd dig out the crack as far as possible with a rotary file/burr motor, weld both sides if the back is accessible, try to figure out why it crack in the first place.
Unless it's really old (30s or earlier) it should be steel. They stopped using sheet iron in applications like that shortly before WWII. Especially considering that the outlet is welded in-
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Nov 7, 2007 | 06:20 AM
  #9  
jetdoc's Avatar
jetdoc
Thread Starter
|
Cargo Master
Joined: Jan 2005
Posts: 2,902
Likes: 2
From: Pasadena, Maryland
Club FTE Silver Member

Originally Posted by Ford_Six
Is the firebrick damaged or does the baffle have a hole in it? It really shouldn't be getting that hot (discoloration) there.
I'd dig out the crack as far as possible with a rotary file/burr motor, weld both sides if the back is accessible, try to figure out why it crack in the first place.
Unless it's really old (30s or earlier) it should be steel. They stopped using sheet iron in applications like that shortly before WWII. Especially considering that the outlet is welded in-

It is a Sierra stove, probably about 20-30 years old. I bought it used. I think my wife over fired it. She swears she didn't though. I had a stove thermometer on it. I like to run my stove between 300-500 degrees. I changed the fire bricks out when I bought it, a few of them were cracked. It is steel, so welding shouldn't be an issue.
 
Reply
Old Nov 7, 2007 | 08:05 AM
  #10  
GLR's Avatar
GLR
FTE Legend
20 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2003
Posts: 53,997
Likes: 2,399
From: NY and VA
Club FTE Gold Member
After seeing the pic, I would do as dffay says and weld it.
 
Reply
Old Nov 7, 2007 | 01:59 PM
  #11  
Timca's Avatar
Timca
Junior User
Joined: Jun 2004
Posts: 65
Likes: 0
Should have no problem welding it!!
 
Reply




All times are GMT -5. The time now is 09:31 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE