Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Oil Cooler Replacement

Thread Tools
 
Search this Thread
 
Old Nov 4, 2007 | 07:33 PM
  #1  
429f-250's Avatar
429f-250
Thread Starter
|
Freshman User
Joined: Jul 2005
Posts: 26
Likes: 0
From: sedgwick me.
Question Oil Cooler Replacement

I recently purchased a 96 f-250 with a powerstroke. When it is running oil leaks out of the cooler on the side of the block, upon further investigation I found that it has rusted through. what I want to know is how much of a job is it to change it and what should I be aware of. I don't want any surprises so I figured I would ask.
 
Reply
Old Nov 4, 2007 | 07:45 PM
  #2  
1997F-350's Avatar
1997F-350
Postmaster
Joined: Aug 2004
Posts: 3,948
Likes: 2
From: SHELTON, WA
never done one myself but i think there is a few write ups around. from what i remember its a dirty job
 
Reply
Old Nov 4, 2007 | 07:50 PM
  #3  
429f-250's Avatar
429f-250
Thread Starter
|
Freshman User
Joined: Jul 2005
Posts: 26
Likes: 0
From: sedgwick me.
it definately looks dirty! it has been referred to as an expensive chassis lube system what a mess of oil everywhere. This is the first powerstroke I have bought and the first time I have had this problem with an oil cooler. I own 4 other diesels ranging from 88 to 93 and none have had this problem
 
Reply
Old Nov 4, 2007 | 07:55 PM
  #4  
tjbeggs's Avatar
tjbeggs
Post Fiend
Joined: Apr 2004
Posts: 12,835
Likes: 3
From: Silver Lake Dunes, MI
Club FTE Silver Member

If the center tube is rusted thru you will be much better off finding a used one on ebay or a scrap yard. Any cooler off a 94.5 to 03 7.3 will fit and work correctly. Chances are if the center is rusted thru then the aluminum ends are pretty corroded (sp?) as well.
 
Reply
Old Nov 4, 2007 | 08:11 PM
  #5  
429f-250's Avatar
429f-250
Thread Starter
|
Freshman User
Joined: Jul 2005
Posts: 26
Likes: 0
From: sedgwick me.
yah Corrosion seems to be popular here in Maine especially since the introduction of calcium chloride on the state maintained roads
 
Reply
Old Nov 4, 2007 | 08:19 PM
  #6  
wycowboy's Avatar
wycowboy
Elder User
Joined: Mar 2004
Posts: 835
Likes: 0
not too bad of a job just messy. pretty much bolt on the new one. if you get one from the scrap yard .if you get a reman. you wil just get the tube part and it can be a pain to press the ends back on.. good luck j
 
Reply
Old Nov 4, 2007 | 08:45 PM
  #7  
Talyn's Avatar
Talyn
Hotshot
20 Year Member
Community Favorite
Joined: Oct 2003
Posts: 17,791
Likes: 99
From: Ashland City, TN
Yea, the chloride is a pain on my truck, really murdered the cab corners.

This year they put it down 2 times and lightly. So now i'm haveing susspension problems because of all the bumps!!!!!
Jerks.
They cant' even plow roads right here.

Clickies for you guys who i can give rep too!
 
Reply
Old Nov 5, 2007 | 01:06 PM
  #8  
Action4478's Avatar
Action4478
Hotshot
Joined: Aug 2006
Posts: 10,764
Likes: 39
Instructions ...here....
Parts here...
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Nov 5, 2007 | 07:31 PM
  #9  
429f-250's Avatar
429f-250
Thread Starter
|
Freshman User
Joined: Jul 2005
Posts: 26
Likes: 0
From: sedgwick me.
I am just hoping that I don't have any problems! would it be easier to get to if I took the rubber inner fender out and how much of a pain is that ?
 
Reply
Old Nov 5, 2007 | 07:32 PM
  #10  
c00nhunterjoe's Avatar
c00nhunterjoe
Lead Driver
15 Year Member
Joined: May 2007
Posts: 8,608
Likes: 13
From: Belair md
get it done before the oil mixes with the coolant
 
Reply
Old Nov 5, 2007 | 07:35 PM
  #11  
tjbeggs's Avatar
tjbeggs
Post Fiend
Joined: Apr 2004
Posts: 12,835
Likes: 3
From: Silver Lake Dunes, MI
Club FTE Silver Member

No you don't need to remove the inner fender. plus that is a lot of work! The front header bolts can be accessed with a long extension and a swivel socket thru the wheel well and the rears are easy too from underneath
 
Reply
Old Nov 5, 2007 | 07:49 PM
  #12  
Action4478's Avatar
Action4478
Hotshot
Joined: Aug 2006
Posts: 10,764
Likes: 39
.....x 2......
 
Reply
Old Nov 5, 2007 | 08:09 PM
  #13  
429f-250's Avatar
429f-250
Thread Starter
|
Freshman User
Joined: Jul 2005
Posts: 26
Likes: 0
From: sedgwick me.
obviously I am going to want to drain the antifreeze down as well as the oil when I do this project right?
 
Reply
Old Nov 5, 2007 | 08:52 PM
  #14  
tjbeggs's Avatar
tjbeggs
Post Fiend
Joined: Apr 2004
Posts: 12,835
Likes: 3
From: Silver Lake Dunes, MI
Club FTE Silver Member

Pretty much you will need to change both at the same time. You could drain the oil into a clean container but if you close to an oil change then jsut change it. the coolant just drain and get new along with anticaviation additive.
 
Reply
Old Nov 6, 2007 | 07:28 PM
  #15  
429f-250's Avatar
429f-250
Thread Starter
|
Freshman User
Joined: Jul 2005
Posts: 26
Likes: 0
From: sedgwick me.
I priced the parts at 300$ from the dealer including the pipe o-rings and gaskets. filter housing seems to have little corrosion if any but I haven't checked the front housing yet. I will keep in touch with any new discoveries.
 
Reply



All times are GMT -5. The time now is 11:13 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE