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203* Install Tips

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Old Nov 2, 2007 | 01:37 PM
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203* Install Tips

Bout to order a 203* stat any good install tips or links would be appreciated.
 
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Old Nov 2, 2007 | 01:48 PM
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Spray the 3 bolts with pb blaster for 3-4 days ahead of time. Very simple to change. Did you get the billet housing too? Go real slow with the bolts, they tend to break easy.
 
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Old Nov 2, 2007 | 01:49 PM
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billet housing from dieselsite is about to be ordered.
 
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Old Nov 2, 2007 | 03:19 PM
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again... spray them bolts many times with PB blast...might be worth having a tap and die set handy..many here including me have broken a bolt or 2 doing this....good luck....
 
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Old Nov 2, 2007 | 04:24 PM
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I didn't do it when I put mine on but the next time I have mine off I am going to replace the bolts I recommend it personally. Next time I am going to go with hardened socket head bolts.
Maybe someone knows off the top what size they are so you can just go buy them and have them ready when you do it.
 
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Old Nov 2, 2007 | 04:29 PM
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Originally Posted by monsterbaby
I didn't do it when I put mine on but the next time I have mine off I am going to replace the bolts I recommend it personally. Next time I am going to go with hardened socket head bolts.
Maybe someone knows off the top what size they are so you can just go buy them and have them ready when you do it.
on stuff like that I like to use stainless
 
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Old Nov 2, 2007 | 07:32 PM
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i am almost sure they are a 9mm bolt....i had to get 2 but that was over a year ago..tryed to find the slip to make sure..but its lost..i thought when i get a new pump..id put studs in them...
 

Last edited by ron's power stoke; Nov 2, 2007 at 07:36 PM.
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Old Nov 2, 2007 | 09:42 PM
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i have the 203 thermostat but have problems installing b/c the stock o ring does not seem to work or seal well. searched numerous auto parts stores for an o ring that is grooved but no luck.

so is this billetr housing the answer i'm looking for? based on the responses it seems i need this, plus some new 9mmm bolts. does it come with a o ring? anything else i need? thanks!
 
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Old Nov 2, 2007 | 11:24 PM
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It does come with the o-ring. Very easy to install.
 
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Old Nov 3, 2007 | 04:53 AM
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any new T stat has a new o-ring with it..the stock housing some times will not seal right when reused..i have the Billet Aluminum housing and like it very much... http://www.dieselsite.com/index.asp?...ROD&ProdID=186http://www.dieselsite.com/index.asp?...ROD&ProdID=188
 
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Old Nov 3, 2007 | 05:53 AM
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ford part##. for the t stat gasket F4TZ-8255-A

and the ford part# for the 192 OEM t stat F6TZ-8575-AA
 
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Old Nov 3, 2007 | 09:07 AM
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Pick up the bolts from International, its much cheaper. I picked up a dozen for a few bucks. I still have a few if anyone needs them.


Dave.
 
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Old Nov 3, 2007 | 12:31 PM
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Here's a tip. Use a pick or something fairly sharp to dig the crud out of the recessed square O-Ring bore. Then use some 320 sandpaper to really clean it out good. You should not need any silicone to get it to seal if properly prepared.
 
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Old Nov 3, 2007 | 01:16 PM
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thats why this site is awsome, all this great info!!!
I appreciate it guys!
 
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Old Nov 5, 2007 | 11:28 AM
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one more question
how much antifreeze will i need to refill if any?
 
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