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Been running some nutty exhaust ideas through my head lately since I'm trying to pick up that '94 IDI turbo F250.
I looked around at a lot of the '94-98 powerstroke exhaust systems for sale and noticed that most of them are completely straight from the downpipe to the axle.
So I came up with this idea for something a little more unique (of course this would be using an ATS 3" downpipe). It would use the following:
Several feet of straight 3" or 4" pipe
Magnaflow universal Y-pipe
3" tailpipes from Summit's '87-96 F-series cat-back dual kit
Two 45 degree mandrel bends and tips.
This would be the plan:
After downpipe, step up to 4" pipe (if even necessary? 3" if not)
Run straight back to magnaglow Y-pipe.
Tailpipes from summit kit would connect to the Y-pipe shortly before the axle.
45 degree mandrel bends would go onto end of tailpipes somewhere so that the pipes exited at a 45 degree angle behind the rear wheels.
I figured it all up and you'd have about the same amount in such a setup as you would in the cheaper Powerstroke exhaust systems I've seen, but you'd have duals and it'd be a bit more unique.
If you can weld, you will have no problem. I made my exhaust with a length of 3" SS pipe, and three mandrel bent 90* elbows (cut some of the elbows down).
personally i think its a waste to go to a 4inch exhaust when the downpipe only comes out 3. your not going to get the exhaust to flow anymore than what its limited at the turbo outlet
That's kinda what I was figuring...but, I've heard from a few people that it helps (and sounds better) if you open it up to 4" after the downpipe. *shrug*
i dunno its your truck you can do whatever you like, i want to run 3.5 inch inlet muffer with dual outlets i think that would be sweet. cost alittle more than a single exhaust, but looks better imo
i made a "y" pipe with stock flanges, a couple of pre-bent mandrel bends, a flex section inbetween pipes before the merge, then they both go into an ovalized and flared four inch pipe at the same time then into a four inch diesel muffler then out right before the rear tire and it sounds crazy. it also revs significantly faster too.
the reason for not going to 4 inch after the downpipe is that it will be alot harder to make a y pipe to go from single 4 to dual 3 than it will be to go from single 3 to dual 3.
and you will not gain anything from the short span of 4 inch pipe.
now if you went 4 inch all the way out, then yea, i would go to the 4 inch pipe. but not for the short span from the downpipe to the splitter pipe.
If I'm going 4" to dual 3" would that not be essentially the same as running a single 4" out the back? If it's worth it to go with the bigger pipe, then I'll do it.
Also, it's not that much harder to Y out, Magnaflow makes a single 4 to dual 4 Y-pipe (found a couple on ebay, they're a little more expensive than the single 3-dual 3), I'd just have to get a couple 4-3" adapters.
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