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7.3 IC vs. 6.0 IC

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Old Sep 12, 2007 | 10:22 PM
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7.3 IC vs. 6.0 IC

I have the original 7.3 IC that has the Alum end caps and tube connectors, but while contemplating the 6.0 IC I noticed they all have the rotomolded plastic endcaps and inlet/outlet. Is this a bad thing? I know the 6.0 IC flows more air and will reduce EGT's, but I just can't get past the plastic look of it.
what do yall think.

On edit: Yes I know I could order a new Spearco, or a Big DIIC, but I just don't have that kinda cabbage to spend right now.
 

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Old Sep 12, 2007 | 10:52 PM
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Once it's in, you'll hardly ever see the plastic ends. Also plenty of folks have been running 40 lbs of boost through them without a problem. Go beyond that and there have been a few who have blown out the intercooler ends.

I guess the looks of the black plastic all comes down to tastes. But for functionality it's fine, especially for stock injectored trucks.
 
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Old Sep 13, 2007 | 01:46 PM
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The ends of the radiator are plastic. So if your worried about the looks, just think it will match better lol.
 
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Old Sep 13, 2007 | 04:04 PM
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Whatchu talkin bout Willis?

Mine are metal, Intercooler has metal ends, radiator has metal ends, A/C condensor is all metal, tranny cooler is all metal.

I'll post pics in a bit.
 
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Old Sep 13, 2007 | 06:32 PM
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Here are pics
 
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Old Sep 13, 2007 | 08:44 PM
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Woops, my bad, the top and bottom are plastic not the sides. Sorry about the confusion.
 
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Old Sep 13, 2007 | 10:03 PM
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LOL... No worries on the plastic, but dont expect anything great from a 6.0 swap... I saw less then a 50 drop empty... not worth the time...
 
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Old Sep 13, 2007 | 10:08 PM
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Originally Posted by CSIPSD
LOL... No worries on the plastic, but dont expect anything great from a 6.0 swap... I saw less then a 50 drop empty... not worth the time...
That's the post that I was looking for in another thread. Thanks. In the end though, when you are pushing it, I suppose it makes a diff but not for me right now.
 
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Old Sep 14, 2007 | 10:01 AM
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Originally Posted by Tenn01PSD350
That's the post that I was looking for in another thread. Thanks. In the end though, when you are pushing it, I suppose it makes a diff but not for me right now.
I think you hit the nail square, Tenn. Obviously, when not pushing, and even when pushing some, the existing 7.3 unit does a fair job. I would only expect the 6.0 unit then to make it's biggest impact when pushing beyond "normal" driving.
 
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Old Sep 14, 2007 | 02:13 PM
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I think you hit the nail square, Tenn. Obviously, when not pushing, and even when pushing some, the existing 7.3 unit does a fair job. I would only expect the 6.0 unit then to make it's biggest impact when pushing beyond "normal" driving.
That is correct. And it's also true for the other aftermarket intercoolers as well.

Joe and I have had different results with the 6.0L intercooler. On my truck, max EGT's dropped 100 degrees due to the intercooler alone. That's on a WOT run in the highest chip setting. Normal daily driving while empty, there's not much of a difference in temps. Towing, yes there is a difference when I'm going up mountain grades, about a 75 degree drop.

I think the biggest reason our results with the 6.0L intercooler was so different is I believe it starts losing it's efficiency when you upgrade the injectors. If you stay with stock injectors, then the 6.0L I/C will work just fine. But with larger injectors adding fuel and bigger turbo pushing more air, the 6.0L cooler is just too small.
 
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Old Sep 14, 2007 | 05:17 PM
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Has anyone thought about putting some electric fans on the IC for more cooling?
 
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Old Sep 14, 2007 | 05:44 PM
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You would just plug up air flow at higher speeds when the IC can work the best...
 
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Old Sep 15, 2007 | 01:05 AM
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Originally Posted by Pocket
On my truck, max EGT's dropped 100 degrees due to the intercooler alone. That's on a WOT run in the highest chip setting. Normal daily driving while empty, there's not much of a difference in temps. Towing, yes there is a difference when I'm going up mountain grades, about a 75 degree drop.
That's about the same thing I saw when I dropped in a stock 6.0 IC a couple years ago. Not much difference when empty, but a little EGT drop when towing or loaded.
 
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Old Sep 15, 2007 | 01:21 AM
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Originally Posted by jtharvey
That's about the same thing I saw when I dropped in a stock 6.0 IC a couple years ago. Not much difference when empty, but a little EGT drop when towing or loaded.
So not worth it or what? Might as well go Spearco? What is the consensus?
 
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Old Sep 15, 2007 | 07:37 AM
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Originally Posted by Tenn01PSD350
So not worth it or what? Might as well go Spearco? What is the consensus?
It all depends on your mods. With the combination of the 6.0L I/C and turbo, I can only hit 1200 degrees at the drag strip. To me, it was worth it because I can race, keep temps under the redline, and I paid a total of $200 for an intercooler to drop EGT's 100 degrees. Think about how much an AFE Stage II costs, or how much a 4" exhaust system cost, in comparison to a 6.0L intercooler and the results you get in EGT's. I think I got a heck of a deal. Now if I bought a Spearco or DIIC, I would have spent an additional $1000 over what I paid for my current I/C, and would have at the most seen another 50 -100 degree drop in temps with my current mods. I just couldn't quite justify spending that much more money when my EGT's are already well in the safe zone. I do plan to keep my stock injectors for some time to come too.

But like I said before, if you plan on larger injectors, then you'll need something bigger than the 6.0L I/C to keep up. It's all relative, and your intercooler should match your application. Just like matching a turbo with your injectors. A 6.0L I/C is a good middle of the road upgrade, and cheap to do.
 
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