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This should not be this hard...and let me say thanks to all who helped me track dowm my horn relay, which just as I thought was right under my nose.
So here is my problem...my horn does nothing. I replaced the relay, checked fuses, scouted wires, everything looks ok, except no horn, no clicking, no nothing. My horn pad is shot, so is the wheel for that matter, also my rag joint looks nothing like the one posted else where on this forum. Maybe I am looking at the wrong thing...I dunno.. I just dont want one of those horns mounted on the dash so it will pass inspection, I want it fixed right. Can anyone give me some more info on the rag joint and wiring it up? Thanks, David
There should be a ground wire/strap that connects the steering colum shaft with the shaft from the gear box across the rag joint. Your horn system is switched on the ground side. If your steering colum shaft is not grounded then the horn won't work. Try connecting a wire from ground (frame or other grounded metal surface) to your steering colum shaft and see if your horn works. This has been a common problem with most of the trucks I have come across over the years.
I doubt the rag joint has anything to do with the horn. Its basically a rubber disk at the end of the steering shaft that connects the shaft to the gear box.
When I did my rag joint that failed I found the jumper wire broken, made my own heavy duty one out of #10 wire and a ring connector on both ends and that let my horn work again.
I posted a picture in my gallery of a homemade ground strap over the rag joint.
I spent one whole day trouble shooting my horn on my 1977 F100. I eventually replaced everything, and I mean everything having to do with the horn but still it wouldn't blow.
I'm not an electrician but I can follow basic logic and a road map and my mind was telling me there was some problem with the center shaft of the column getting ground.
I didn't remember ever seeing a ground strap on the rag joint but I have seen original rag joints with metal incorporated into the rubber, so I gave this homemade ground strap a try...
And it worked!
I've seen other trucks with this homemade strap on them and I've seen stock rag joints with no ground strap which I am sure had working horns, so I do not know all the ins and outs of why some need this and some don't, but it sounds like your truck needs this grounding strap.
Good luck, and check out my picture in my gallery of the grounding strap.
I doubt the rag joint has anything to do with the horn. Its basically a rubber disk at the end of the steering shaft that connects the shaft to the gear box.
See the metal tabs that cover both sides of the rag joint?
That's what needs to be in place for the horn pad switch to ground out.
Wow! Thanks for the pics, I always was a visual learner...so my rj looks nothing like the one the mil1ion posted, definatly missing something. Thanks to mikestrucks for the pic, I am going to try and do that to mine and see if it works...
What year/model is your truck? My 77 F150 2wd truck originally came with a polymeric style "rag-joint". It looked very similar to the one Mil1ion posted but had a plastic disc where the rubber is on Mil1ion's rag-joint. This was not one of Fords better ideas, since the plastic disc will literally disintegrated over time. The rubber rag-joints will eventually get sloppy, but they usually do not fail completely like the plastic one's will. I remember someone posting on this site that he almost hit his neighbors house when his plastic rag-joint failed.
When I pulled a used steering column out of a bone yard '77 last week, it had a semi translucent polymer disc instead of the rubber disc. On disassembly, it fell apart. The two '77 trucks I've worked on both had ground wires across the rag joint - there is no electrical continuity through the joint via the metal "clips" that I can see. The clips look like they help prevent the bolts from tearing the rubber/fabric disc. The one thing I wondered about is what effect if any, the current to pull in the horn relay has on the bearings in the steering box. One person told me that GM at one time used a special, (conductive?) grease to prevent problems with arcing on the bearings. Obviously this is not the case with the ATF lubed Ford PS box. I have a steering wheel from a newer Ford that uses two carbon brushes in the steering wheel to eliminate the need for a ground via the steering box shaft.
My Parts Numbers and illustration discs don't show any plastic insulator whatsoever.
In fact, item 3A525 is shown as a coupler with the rubber attached part.
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