Notices
Aerostar Ford Aerostar

Converting Aero to LPG.

Thread Tools
 
Search this Thread
 
Old Aug 11, 2007 | 06:25 AM
  #1  
Pablo-UA's Avatar
Pablo-UA
Thread Starter
|
Post Fiend
Joined: Oct 2005
Posts: 5,242
Likes: 0
From: Kiev, Ukraine
Converting Aero to LPG.

LPG is twice cheapper gas and diesel here in Ukraine. I want to convert my aero to LPG. I want to install vessel on spare wheel place.

Who ever did it? Any tips....
 
Reply
Old Aug 11, 2007 | 06:51 AM
  #2  
96_4wdr's Avatar
96_4wdr
Post Fiend
Joined: Apr 2005
Posts: 5,720
Likes: 5
From: Washington state
i would convert to OBDII EEC-V engine control, much easier to change programming.

start with your base timing at 20d BTDC since your comp. ratio is going to stay the same. if you increase the compression ratio to 13:1, then 10D BTDC
need steelite exhaust valve seats

better plan on taking out that rear sofa, LPG tanks are huge.
with out major engine changes: 20% loss of horsepower. 100% longer engine life and 100% longer oil life

LPG conversions were popular here in the gas cut offs of the 70s and 80s. most have disappeared including the service fleets converted. about the only users left are some bus systems especially air ports because of reduced emissions and no diesel stink

i would keep it dual fuel with Putin controlling the Ukrainian gas lines
 

Last edited by 96_4wdr; Aug 11, 2007 at 07:03 AM.
Reply
Old Aug 11, 2007 | 11:39 AM
  #3  
pinceau's Avatar
pinceau
Junior User
Joined: Jun 2007
Posts: 96
Likes: 0
From: south of France
The first thing to control I think is the regulation concerning LPG in Ukraine. Here in France LPG is, like plenty of other things, severely controlled and under a strong regulation by state laws; for instance the transformation by a licensed mechanic is mandatory, with plenty of technicals obligations and a control for compliance with state laws by something that can be called "vehicles and trucks compliance and plenty of other things service", in french: "Service des Mines"; the link with the mines, iron or gold is totally obscure and lost in the french administration labyrinth.....This office belong to government, nothing to see with periodics controls for pollution, brakes and so on, which are semi-private but mandatory.
The difference between US and France is that in US I think: you have the liberty to do all of things which are not forbidden; and in France all the things not clearly authorized are prohibited.
Well.... technically I'm planning to modifie my Aero 3.0L, but its not cheap and I have a Chrysler/Dodge Stratus with LPG with problems. It run with an Italian system working by vaccum, like a carburator with a multi-steps motor; it's not state-of-the-art! several times I had "flash burns" in the intake manifold and the air cleaner explode. It can be good but you need to choose a good brand for your system, and I think that multi port LPG injection is the best but you need to insert a plate holding the injectors between the upper and the lower manifold.
 
Reply
Old Aug 11, 2007 | 01:01 PM
  #4  
Pablo-UA's Avatar
Pablo-UA
Thread Starter
|
Post Fiend
Joined: Oct 2005
Posts: 5,242
Likes: 0
From: Kiev, Ukraine
There is a company in Russia, they offer multy-point LPG ore NG injection, but it is over $900.... So I want to use cheap Italian system with small 45l tank under the body.
 
Reply
Old Aug 11, 2007 | 04:48 PM
  #5  
pinceau's Avatar
pinceau
Junior User
Joined: Jun 2007
Posts: 96
Likes: 0
From: south of France
nice, in France an installation by a certified mechanic cost more than $3000, with an "Italian" system; there is no other way to have the certfication. but I think a 70L toroidal tank can fit but I'm not sure; a cylindrical can fit too; in France the tank size have to maximum meet the tangent between drivetrain and bumper.
 
Reply
Old Aug 11, 2007 | 07:21 PM
  #6  
jetfiremuck's Avatar
jetfiremuck
Mountain Pass
Joined: Oct 2002
Posts: 205
Likes: 0
From: Jaqcksonville
Look up Lovato and landi- hartog, one is Italian and the other is Dutch. Lpg kits both used and new are available in the UK. They have really taken LPG on board and do several CFI and Mpi systems.
 
Reply
Old Aug 12, 2007 | 05:13 AM
  #7  
Pablo-UA's Avatar
Pablo-UA
Thread Starter
|
Post Fiend
Joined: Oct 2005
Posts: 5,242
Likes: 0
From: Kiev, Ukraine
I would prefere CFI LPG system, becouse it is cheapper....
 
Reply
Old Aug 13, 2007 | 11:58 AM
  #8  
Pablo-UA's Avatar
Pablo-UA
Thread Starter
|
Post Fiend
Joined: Oct 2005
Posts: 5,242
Likes: 0
From: Kiev, Ukraine
Is it true, that fuel pump must run with injectors disconnected to prevent injectors damadge with overheating?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-1

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-2

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-3

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-4

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-5

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-6

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-7

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-8

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-9

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
Old Aug 13, 2007 | 12:14 PM
  #9  
96_4wdr's Avatar
96_4wdr
Post Fiend
Joined: Apr 2005
Posts: 5,720
Likes: 5
From: Washington state
yes, just put an electrical plug socket in the 6 lines to injectors. some use a 6 pole relay
fuel serves as coolant/lube for injectors and pump

unless you can find a way to fool the ECU into thinking the pump is running with a relay, then injectors must still be disabled

use gas stabilizer in the tank gas if you keep it dual fuel
 
Reply
Old Aug 13, 2007 | 12:50 PM
  #10  
Pablo-UA's Avatar
Pablo-UA
Thread Starter
|
Post Fiend
Joined: Oct 2005
Posts: 5,242
Likes: 0
From: Kiev, Ukraine
What can happen with injectors with fuel pump off?
 
Reply
Old Aug 13, 2007 | 02:23 PM
  #11  
jetfiremuck's Avatar
jetfiremuck
Mountain Pass
Joined: Oct 2002
Posts: 205
Likes: 0
From: Jaqcksonville
Some systems take the ground side of the injectors and switch them off that way. The fuel pump is shut off with an output to the relay with a diode from the lpg processor.
 
Reply
Old Aug 14, 2007 | 10:36 AM
  #12  
MO51's Avatar
MO51
Senior User
Joined: Nov 2001
Posts: 319
Likes: 0
From: Sacramento
valve life on LPG/propane

I'm familiar with several companies that either ran LPG-converted fleets, or did the conversions for others. In both cases, the OEM valves and seats did well, with no modifications needed. The tanks take some imagination: They are larger than gasoline, and some operators installed multiple tanks under frame side rails, to keep cargo areas free. If you want to research this, look at NPGA's (National Propane Gas Assn) site, or for tanks, Manchester Tank, to name 2. Several bus lines (Sacramento's for one) decided to go to CNG, compressed natural gas, rather than LPG. It requires an expensive compressor to fill the tanks, though. The engines in our town's buses are either Cat or Cummins diesel types, with ignition added as OEM. It is nice to drive behind them without the diesel smoke and smell.
 
Reply
Old Aug 14, 2007 | 12:51 PM
  #13  
Pablo-UA's Avatar
Pablo-UA
Thread Starter
|
Post Fiend
Joined: Oct 2005
Posts: 5,242
Likes: 0
From: Kiev, Ukraine
More then 80% of buses in Lugansk run with CNG. LPG is used for cars. LPG is twice cheapper gas, CNG is 30% coast of diesel ore gas.
 
Reply
Old Aug 14, 2007 | 11:17 PM
  #14  
xlt4wd90's Avatar
xlt4wd90
Lead Driver
20 Year Member
Photogenic
Joined: Sep 2003
Posts: 7,015
Likes: 208
From: SoCal
Club FTE Silver Member

A lot of buses in SoCal have been converted to CNG. They have a huge bulge on the roof where the tanks are stored. The tanks run at least half the length of the buses. They are nice and clean, and quieter than the diesel buses.
 
Reply
Old Aug 15, 2007 | 12:26 AM
  #15  
Pablo-UA's Avatar
Pablo-UA
Thread Starter
|
Post Fiend
Joined: Oct 2005
Posts: 5,242
Likes: 0
From: Kiev, Ukraine
CNG on aero is possible too, but tanks for 200 bar are heavy and it is possible to install 3 tanks only (for 200 miles). It is about $1000-2000 for convertion. LPG tank and other equipment is about $500
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Aussie_F_trucker
Alternative Fuels, Hybrids & Mileage
5
Jan 13, 2012 11:39 PM
69F250CrewCab4x4
FE & FT Big Block V8 (332, 352, 360, 390, 406, 410, 427, 428)
23
Dec 4, 2011 10:57 PM
Scopie
Supercharger, Turbocharger, Nitrous Oxide & Water/Methanol Injection
10
Apr 20, 2004 08:39 AM
Plough
Fuel Injection, Carburetion & Fuel System
4
Apr 16, 2004 11:16 PM




All times are GMT -5. The time now is 12:14 AM.

story-0
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-02 21:45:57


VIEW MORE
story-1
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-2
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-3
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-4
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-5
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-6
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-7
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-8
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-9
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE