Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

Voltage Regulator INSIDE alternator?

Thread Tools
 
Search this Thread
 
Old Jun 11, 2007 | 02:31 PM
  #1  
RXevolv's Avatar
RXevolv
Thread Starter
|
Freshman User
Joined: Oct 2006
Posts: 28
Likes: 0
Voltage Regulator INSIDE alternator?

I was told this is the case. My PSD is surging up to about 16-17 volts, and I'm trying to fix this.

Does anyone know about this?
 
Reply
Old Jun 11, 2007 | 02:52 PM
  #2  
msgtg's Avatar
msgtg
Post Fiend
Joined: Feb 2007
Posts: 5,078
Likes: 0
From: Rural WV
What year? Which motor?
 
Reply
Old Jun 11, 2007 | 02:57 PM
  #3  
redford's Avatar
redford
FTE Leadership Emeritus
25 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2000
Posts: 23,174
Likes: 1,678
From: Stephensville WI
Club FTE Gold Member
Yes, Ford has been using internally regulated alternators since sometime in the 80's or so, maybe earlier.

Having said this, the voltage surge may not be the alternator (or alternators). One of your batteries could be having a problem, causing the incorrect voltage reading, or a ground may be loose somewhere, also causing an incorrect reading.

The surge in voltage means you do have a problem, just be careful about declaring what the problem is without doing a little troubleshooting first.
 
Reply
Old Jun 11, 2007 | 05:11 PM
  #4  
krewat's Avatar
krewat
FTE Leadership Emeritus
Joined: Jul 2002
Posts: 42,561
Likes: 421
From: Long Island USA
Club FTE Gold Member
Pretty sure the regulator is on the back of the alternator and easily removed (as long as the screws didn't corrode too much).

And like redford said, make sure it's really the alternator/regulator first.

--

One thing I've noticed about Ford alternators (the 3G) with their regulator.

If you have a bad diode (or more than one) in the alternator itself, it'll freak out the regulator and sometimes cause it to peak like you're seeing.

I've had it do this myself on my '96 t-bird.

- Alternator was pegging the voltage randomly.
- Changed the regulator.
- Still happened a week later.
- Changed the alternator for a "rebuilt", used old regulator, still in the car working 5 years later.

My '96 t-bird uses the same regulator as my 2001 V10.
 
Reply
Old Jun 11, 2007 | 10:49 PM
  #5  
RXevolv's Avatar
RXevolv
Thread Starter
|
Freshman User
Joined: Oct 2006
Posts: 28
Likes: 0
Update

Well, I pulled the alternator (1999 PSD f250), and took it apart. I checked all 8 diodes, which checked ok. I then noticed that the two leads which follow the copper coated shaft. One of the leads was a little off, and was machining itself down, leaving a lip which went onto the inside portion of the alternator shaft.

I reshaped it, and took off the black residue on the copper.

Tomorrow I will reinstall the alt and see what happens!
 
Reply
Old Jun 12, 2007 | 05:05 PM
  #6  
RXevolv's Avatar
RXevolv
Thread Starter
|
Freshman User
Joined: Oct 2006
Posts: 28
Likes: 0
New update.

Put the alternator back in after the rebuild, and the truck runs perfectly now. The voltmeter in the truck is displaying where it should.

This could have been a very expensive fix.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
jle70
2007 - 2014 Expedition & Navigator
6
Dec 12, 2016 06:44 PM
ETKMS
6.4L Power Stroke Diesel
52
Nov 24, 2011 10:15 AM
kilaman
Excursion - King of SUVs
8
Jul 18, 2011 10:02 AM
Grunt0311
1999 - 2003 7.3L Power Stroke Diesel
30
Dec 30, 2005 10:08 PM




All times are GMT -5. The time now is 10:27 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE