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How many of you have installed your own Bilstein (or Monroe, or whatever) shocks? How difficult was it. I am a decent backyard mechanic, and have a decent set of tools, and the shocks don't appear to be that difficult a job. The main thing I can see is being able to compress them to the fittings, and possible getting a torque wrench up to the bolts in the rear. Am I way off on this. After spending as much as I will on the Bilsteins, I sure don't want to have to fork out that much again just to have 'em installed. Any advice, shortcuts, tricks, tips, special tools, whatever???
What year? On my 2001, I believe most of the bolts are 15mm heads, and the nuts are "captured" so you don't need a wrench on the nut, at least in the front. The backs, 15mm again, but I think you need a wrench for the other side.
Putting them back, tighten until you can feel them hit the metal inner bushing, and tighten a little more - hard to say exactly how much, unless you have a torque wrench. A good 1/2" torque wrench that goes to 150-200 lbs would be a good idea for this job. There is such a thing as going TOO far.
Tell us what year, someone will get the torque specs.
Thanks Krewat. It's a 2003. Probably doesn't matter, but it's the 5.4L Crew Cab, auto tranny. That's great news on the "backing" wrench. Sometimes those are a pain to get to.
I put on the bilsteins recently... Piece of cake!
The truck is high enough that you can just crawl under. No need to remove tires, jacking, jackstands etc.
I used my cheapo harbor freight compressor and 1/2" pneumatic wrench, and it was about 5 minutes per corner. Maybe a few minutes longer with a hand ratchet wrench. Use a little dish soap or WD40 on the bushings to get them to slip on easily.
While they are pressurized, it really isn't hard to compress them by hand to get them to slip on. The pressurization is designed to prevent foaming, not to provide spring action.
I bought my Bilstein HDs off of PerformanceCenter.com (they are listed on the Bilstein website as an authorized vendor or something like that) at $260 with free shipping for my 01 f250 stock suspension. They list the front ones as BE5-2818 and the rears as BE5-2819. Bilstein shows a different number for the rears on their website.
I just put a set on my 03 2WD last weekend. The right front was a PITA I could not get my 3/8 or 1/2 ratchet on the nut because of the a/c box. Just took a little patience and another beverage . With the Bilsteins on a 2WD truck they mount with the boots "up". On the 4x4's the fronts mount boot down. Got them from eshocks $259 to the front door. I had one blown shock on the rear so ride improved tremendously!!
Don't cut the plastic strap until you have installed one end of the shock. As the shock expands connect the other end. I did this for all 4 and never needed to manually compress the shocks.