Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

reservoir stripped

Thread Tools
 
Search this Thread
 
Old Apr 13, 2007 | 05:38 PM
  #1  
00y01e's Avatar
00y01e
Thread Starter
|
New User
Joined: Feb 2006
Posts: 8
Likes: 0
reservoir stripped

I was removing the Pressure Sensor from the HPOP reservoir and the threads came out with it. Also may have the same problem with the access plug, as it won't come out. Any good fixes for this other than Helicoils?
 
Reply
Old Apr 13, 2007 | 08:04 PM
  #2  
plowhand's Avatar
plowhand
Playing in the Dirt
Joined: Oct 2005
Posts: 2,302
Likes: 1
From: Southwest Georgia
Club FTE Gold Member
New reservoir???? Sorry, not that I'm aware of. Maybe somebody else will have more helpful info for you.
 
Reply
Old Apr 13, 2007 | 08:37 PM
  #3  
00y01e's Avatar
00y01e
Thread Starter
|
New User
Joined: Feb 2006
Posts: 8
Likes: 0
Thanks for the response Plowhand, but I'm trying to avoid the $200 for a new one if possible.
 
Reply
Old Apr 13, 2007 | 08:54 PM
  #4  
tjbeggs's Avatar
tjbeggs
Post Fiend
Joined: Apr 2004
Posts: 12,835
Likes: 3
From: Silver Lake Dunes, MI
Club FTE Silver Member

I think its pipe thread. I don't know if they make helicoil's for pipe thead or not. if not and it is pipe thread you can remove the reservior drill it out and tap for the next pipe size up. then install a pipe bushing and reinstall the sensor
 
Reply
Old Apr 14, 2007 | 04:07 AM
  #5  
DAVID'S97F250HD's Avatar
DAVID'S97F250HD
Posting Guru
Joined: Dec 2005
Posts: 1,034
Likes: 0
Originally Posted by tjbeggs
I think its pipe thread. I don't know if they make helicoil's for pipe thead or not. if not and it is pipe thread you can remove the reservior drill it out and tap for the next pipe size up. then install a pipe bushing and reinstall the sensor
TJ is bang on the money, just remember to use a little teflon tape when you install your new pipe bushing
 
Reply
Old Apr 14, 2007 | 09:29 AM
  #6  
barebackjake's Avatar
barebackjake
Postmaster
Joined: Dec 2003
Posts: 2,864
Likes: 0
From: STEPHENVILLE,TX!!!!!
the threads are -4 oring boss. dont use teflon tape on the sensor it wont work if you do. it needs the metal contact for the ground. just use a little oil.

you might be able to run it out to -6 and find an adapter from a hydraulics shop. the top of the res isnt thick enough or strong enough to make it pipe thread plus pipe thread will leak since you cant use thread sealants.

if you know someone that can tig weld you can weld a plate ontop and tap it for the -4 and put the sensor back in. but since its some wierd press cast aluminum i dont know if you would be able to get all the oil out of the pores to weld it or even if that cast will weld.
 
Reply
Old Apr 15, 2007 | 12:26 AM
  #7  
00y01e's Avatar
00y01e
Thread Starter
|
New User
Joined: Feb 2006
Posts: 8
Likes: 0
Thanks for the ideas guys, I'll continue investigation.
 
Reply
Old Apr 15, 2007 | 02:07 PM
  #8  
DAVID'S97F250HD's Avatar
DAVID'S97F250HD
Posting Guru
Joined: Dec 2005
Posts: 1,034
Likes: 0
Originally Posted by barebackjake
the threads are -4 oring boss. dont use teflon tape on the sensor it wont work if you do. it needs the metal contact for the ground. just use a little oil.

.

Jeez, nice catch, was'nt thinking
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Old Apr 25, 2007 | 05:15 PM
  #9  
00y01e's Avatar
00y01e
Thread Starter
|
New User
Joined: Feb 2006
Posts: 8
Likes: 0
Got it fixed, used an EZ lok insert by drilling out the hole threading and inserting. had to cut off and polish the EZ lok to match the surface , then drill down slightly to allow for the O-ring but it works fine and won't strip out again. The ez lok has a 5/8-11 external thread and 7/16-20 internal.
 
Reply
Old Apr 25, 2007 | 05:37 PM
  #10  
RÖENTGEEP's Avatar
RÖENTGEEP
FOREIGN GURU
Joined: Jul 2006
Posts: 7,655
Likes: 7
From: Celaya, Gto. MX
Club FTE Silver Member

Question

OK you used the 651-19 EZ lok insert, but how did you fix to the reservoir, any kind of glue or what, an do you have any leaks? And what happened with with the access plug, was the same size?.


Thanks
 
Reply
Old Apr 26, 2007 | 04:19 AM
  #11  
00y01e's Avatar
00y01e
Thread Starter
|
New User
Joined: Feb 2006
Posts: 8
Likes: 0
The ez lok has a form of red loctite that they claim once installed will not move without applying a couple hundred degrees to it first. There are no leaks apparent so far (ez lok claims 6500 psi on their part) and the access plug is the same size but I got it out without damaging the threads.
 
Reply
Old Apr 27, 2007 | 11:20 AM
  #12  
RÖENTGEEP's Avatar
RÖENTGEEP
FOREIGN GURU
Joined: Jul 2006
Posts: 7,655
Likes: 7
From: Celaya, Gto. MX
Club FTE Silver Member

Talking

aah. OK, understood, my friend 00y01e
 
Reply




All times are GMT -5. The time now is 02:07 AM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE