Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

E40D overhall/servo snap ring and plate missing

Thread Tools
 
Search this Thread
 
Old Apr 4, 2007 | 02:48 PM
  #1  
blacksheep123's Avatar
blacksheep123
Thread Starter
|
New User
Joined: Jan 2007
Posts: 19
Likes: 0
E40D overhall/servo snap ring and plate missing

<TABLE><TBODY><TR><TD vAlign=top width="100%">I've got a 95 F350 4x4 powerstroke diesel with a E40D automatic tranny. I'm rebuilding the trans and when I got to the servo the snap ring and the plate below the the snap ring were missing. I'm wondering why the trans still worked good even though they weren't there. The trans shifts fine. Could it be that they put a shift kit in it last time it was rebuilt? How can I tell if it has a shift kit? I'm concerned that if I put a snap ring and plate in it now that it might not shift right once I'm through rebuilding it. Do you discard the snap ring and plate when you put a shift kit in it, or was it just left out?


</TD></TR></TBODY></TABLE>
 
Reply
Old Apr 4, 2007 | 07:00 PM
  #2  
brown 4x4's Avatar
brown 4x4
Posting Guru
20 Year Member
Joined: Jan 2001
Posts: 2,358
Likes: 3
From: Nebraska
It probably depends on the shift kit used as they're all a little different. On most older transmissions it's strictly in the valve body. Has anything else been modified that you can tell?

I guess I'd do some research and figure out exactly what the plate does. What are you using for a manual? Is it possible to get to it and add or remove the plate once the transmission is together and in place?
 
Reply
Old Apr 4, 2007 | 09:43 PM
  #3  
David85's Avatar
David85
Lead Driver
20 Year Member
Joined: Nov 2003
Posts: 6,900
Likes: 3
From: Campbell River, B.C.
The servo piston assembly was revised in august of 1995 to eliminate the piston retainer and snap ring. 96 and up transmission cases don't even have the groove machined in the servo bore for the snap ring. If you look at the at the valve body where it lines up with the servo, you will notice a strong "X" profile that is reinforced enough to push against the servo through the seperator plate and hold it in position once assembled. The only real reason for the new design was ease of assembly, and all newer overhaul kits should have the new design.
 
Reply
Old Apr 4, 2007 | 09:52 PM
  #4  
blacksheep123's Avatar
blacksheep123
Thread Starter
|
New User
Joined: Jan 2007
Posts: 19
Likes: 0
Nothing else has been modified, as far as I can tell. It all looks stock to me. Yes, I can remove it by pulling the valve body.


Originally Posted by brown 4x4
It probably depends on the shift kit used as they're all a little different. On most older transmissions it's strictly in the valve body. Has anything else been modified that you can tell?

I guess I'd do some research and figure out exactly what the plate does. What are you using for a manual? Is it possible to get to it and add or remove the plate once the transmission is together and in place?
 
Reply
Old Apr 4, 2007 | 09:55 PM
  #5  
blacksheep123's Avatar
blacksheep123
Thread Starter
|
New User
Joined: Jan 2007
Posts: 19
Likes: 0
The book I'm using doesn't have that revision in it. Are there any more revisions that you know of for this year model?

Originally Posted by David85
The servo piston assembly was revised in august of 1995 to eliminate the piston retainer and snap ring. 96 and up transmission cases don't even have the groove machined in the servo bore for the snap ring. If you look at the at the valve body where it lines up with the servo, you will notice a strong "X" profile that is reinforced enough to push against the servo through the seperator plate and hold it in position once assembled. The only real reason for the new design was ease of assembly, and all newer overhaul kits should have the new design.
 
Reply
Old Apr 4, 2007 | 10:55 PM
  #6  
David85's Avatar
David85
Lead Driver
20 Year Member
Joined: Nov 2003
Posts: 6,900
Likes: 3
From: Campbell River, B.C.
The book I'm using doesn't have that revision in it. Are there any more revisions that you know of for this year model?
Other changes, uhh, you could say that. The E4OD was a constant work in progress, and ford continued to make changes right up to its phasing out.

I bought myself an update manual since I am in the process of building myself a tranny for my 86 diesel, and since it was a 92, I wanted to do my homework on it.

For 1995 ish, there were changes made to the solenoid body, a higher capacity pump was introduced, direct clutch piston was changed slightly housing and it goes on and on and.....

But you don't really have to worry about the changes that were made in the hard parts as long as you are reusing the the original parts (and not mix and matching between different model years). The 95 and up units are quite reliable with a mild shift kit installed.

Just to double check, the servo you pulled out should be a single piece design, the old style servo comes in two pieces (the spring is loose), and the piston is also flat across the top, except for where the rod comes through it.
 
Reply
Old Apr 4, 2007 | 11:18 PM
  #7  
blacksheep123's Avatar
blacksheep123
Thread Starter
|
New User
Joined: Jan 2007
Posts: 19
Likes: 0
My servo is all one piece, but the spring is loose. The piston is a cone shaped piston. It doesn't have a plate or a snapring. I'm planning to put it back all the orginal hard parts I took out. I'm going to put new clutches and seals in it. It seems to shift a little stronger than what I'm used to and I like it that way. I don't want it to end up with a soft shift when I'm through. Is there any way to tell if it has a shift kit in it?

Originally Posted by David85
Other changes, uhh, you could say that. The E4OD was a constant work in progress, and ford continued to make changes right up to its phasing out.


I bought myself an update manual since I am in the process of building myself a tranny for my 86 diesel, and since it was a 92, I wanted to do my homework on it.

For 1995 ish, there were changes made to the solenoid body, a higher capacity pump was introduced, direct clutch piston was changed slightly housing and it goes on and on and.....

But you don't really have to worry about the changes that were made in the hard parts as long as you are reusing the the original parts (and not mix and matching between different model years). The 95 and up units are quite reliable with a mild shift kit installed.

Just to double check, the servo you pulled out should be a single piece design, the old style servo comes in two pieces (the spring is loose), and the piston is also flat across the top, except for where the rod comes through it.
 
Reply
Old Apr 4, 2007 | 11:19 PM
  #8  
jk89cat's Avatar
jk89cat
Posting Guru
Joined: Dec 2006
Posts: 1,020
Likes: 2
From: vernon hills IL
work in progress yes, phased out no, they call it a differnt trans however
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Apr 4, 2007 | 11:33 PM
  #9  
David85's Avatar
David85
Lead Driver
20 Year Member
Joined: Nov 2003
Posts: 6,900
Likes: 3
From: Campbell River, B.C.
Originally Posted by jk89cat
work in progress yes, phased out no, they call it a differnt trans however
Oh, I thought they replaced it with the torqushift. They still build the 4r100?
 
Reply
Old Apr 4, 2007 | 11:40 PM
  #10  
jk89cat's Avatar
jk89cat
Posting Guru
Joined: Dec 2006
Posts: 1,020
Likes: 2
From: vernon hills IL
yes they do, the torqueshift is primarly a desiel trans, but with the new models who knows what they have up their sleeve
 
Reply
Old Apr 5, 2007 | 12:02 AM
  #11  
David85's Avatar
David85
Lead Driver
20 Year Member
Joined: Nov 2003
Posts: 6,900
Likes: 3
From: Campbell River, B.C.
Originally Posted by jk89cat
yes they do, the torqueshift is primarly a desiel trans, but with the new models who knows what they have up their sleeve
Two overdrive automatics to choose from in the 3/4 ton range.............where were these guys back in 1986 (see sig).
 
Reply
Old Apr 5, 2007 | 12:00 PM
  #12  
David85's Avatar
David85
Lead Driver
20 Year Member
Joined: Nov 2003
Posts: 6,900
Likes: 3
From: Campbell River, B.C.
Sounds like the transmission is stock. I think shift kits can be had for as little as $60-70, but don't quote me on that. I would highly recomend putting anything in that would firm up the shifting. Depending on what you are doing with your truck, you may also want to consider an aftermarket cooler, and a temp guage.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
clouden
1997 - 2006 Expedition & Navigator
5
May 2, 2011 12:05 AM
SeminoleSlim
1999 - 2003 7.3L Power Stroke Diesel
25
Jul 15, 2008 10:32 PM
thedaddycat
Oil & Lubrication
1
Feb 27, 2008 06:12 AM
brianstacy
Explorer, Sport Trac, Mountaineer & Aviator
4
Apr 16, 2007 11:25 PM
exdriver
1999 - 2003 7.3L Power Stroke Diesel
14
Feb 2, 2007 06:53 PM




All times are GMT -5. The time now is 07:53 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE