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Old Mar 2, 2007 | 01:39 PM
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Safety Wire

I saw in the fastener thread mention of using safety wire. Can someone give me the low-down on safety wire and its uses?
 
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Old Mar 2, 2007 | 04:28 PM
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Safety wire is for nuts and bolts that have a hole drilled in them. Wire is threaded through the hole and twisted shut, so that the nut can't come off. It's basically the same idea as the cotter pins used in tie rod ends, etc.
 
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Old Mar 2, 2007 | 05:55 PM
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Interesting. I found this link about it. http://marrc.nova.org/html_docs/rrs....ep.html#wiring

Where would one typically wire stuff on a vehicle? Is it needed on a street driven car?
 
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Old Mar 2, 2007 | 09:42 PM
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The factory hubs on -some- trucks had safety wired bolts. At least, the Ford stamped bolts on a front axle I had from a 77 F250 had lockwire, and got lockwired when I put them back together. It's pretty outdated now, with chemical threadlockers and all, but it does withstand vibration very well, and is still used on several military and industrial applications..
 
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Old Mar 2, 2007 | 11:36 PM
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From: "Islander"
That's the only approved method per FAA standards in aviation.
If I used thread locker my A&P license would of been suspended.
 
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Old Mar 3, 2007 | 12:30 AM
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Safety wire is extensively used in all forms of racing. In racing it is bad enuf when a fastener comes loose on your vehicle but that loose fastener bouncing around on the track turns deadly to the other racers (officials and spectators) on the course. Safety wire may be useful with header bolts and an occasional special fastener (as above) but for the most part is not used on a daily driver.
 
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Old Mar 3, 2007 | 12:46 AM
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Originally Posted by MisterCMK
Interesting. I found this link about it. http://marrc.nova.org/html_docs/rrs.bikeprep.html#wiring

Where would one typically wire stuff on a vehicle? Is it needed on a street driven car?
An example would be the two bolts that hold the disc calipers to the spindles on my '68 Cougar or any other disc brake Ford around that time. You never see it there anymore since many times it is removed during a brake job and never replaced. Since we use it in aircraft restoration I keep a spool at home for use on the appropriate bolts. So far that is only on the disc calipers.
 
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Old Mar 3, 2007 | 01:02 AM
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Safety wire......that and ductape(j/k) is what we used to keep the F-16's flying lol. I dont miss that for sure.
 
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Old Mar 3, 2007 | 02:14 AM
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From: "Islander"
And that great feeling after poking a finger with SS wire that lasts for days.
 
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Old Mar 3, 2007 | 05:09 AM
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Are you guys allowed to use the braided lock wire with the crimped bullet ends on aviation engines and airframes? GE authorizes us to use it on our avation engine. But it's a stationary generator so it's classed as an aeroderivitive.
 
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Old Mar 4, 2007 | 03:45 PM
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I was an aircraft engine mech. in the the marines . We safety wired all the nuts and bolts on the engines .There done in a z fashion ,the wire is twisted with a safety wire tool.
 
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Old Mar 4, 2007 | 07:18 PM
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On any of the safety wire diagrams, the routing of the wire is such that if one bolt starts to loosen, it will only maintain tightness on the bolt next to it. The routing is the important factor.
 
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Old Mar 19, 2007 | 09:04 PM
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From: "Islander"
Originally Posted by dffay
The routing is the important factor.
Got that right as there is only one way, the right way and the FAA
will frown on any other way other than by the book, FAR 43.13.
 
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Old Mar 20, 2007 | 05:46 PM
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FAR is Frequently Abused Rules.

They are usually also pretty good about the gauge and make-up of the wire. For instance, the door hinges on OH-58's call for a soft metallic wire that is light gauge. The hardware won't vibrate loose but in case of a crash, the pilot and crew can kick there way out of the cockpit. Heavy duty stainless wire would preclude that.

Mil-spec-aviation I suppose.
 
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Old Mar 20, 2007 | 05:47 PM
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My mind holds more innocuous crap that any other human alive.
 
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