Notices
1978 - 1996 Big Bronco  
Sponsored by:
Sponsored by:

welding ttb to make it a solid axle?

Thread Tools
 
Search this Thread
 
Old Aug 26, 2002 | 09:37 PM
  #1  
chulsey12's Avatar
chulsey12
Thread Starter
|
Senior User
Joined: Dec 2001
Posts: 166
Likes: 0
From: Lewisville U.S.
welding ttb to make it a solid axle?

Has anyone ever thought about welding up the ttb to make it a solid axle? After welding it, I would remove the dropped pivot brackets and it would keep my camber in line better I think. Any opinions on this would be cool.
 
Reply
Old Aug 26, 2002 | 10:16 PM
  #2  
oldblue18's Avatar
oldblue18
Elder User
20 Year Member
Joined: Dec 2000
Posts: 714
Likes: 0
From: Georgia
welding ttb to make it a solid axle?

[updated:LAST EDITED ON 26-Aug-02 AT 11:17 PM (EST)]Have you been drinking??
No, seriously.....

Jon
1989 F-150 XL- 4x4, 302, M50D
1995 Bronco Eddie Bauer- 351W, E40D

 
Reply
Old Aug 27, 2002 | 12:54 AM
  #3  
88B_RONC's Avatar
88B_RONC
Senior User
Joined: Jul 2001
Posts: 345
Likes: 0
From: Fort Worth, TX
welding ttb to make it a solid axle?

I'll have to admit that the thought did cross my mind but I figured it would be easier if I let my best friend total my '88 so I could by an early bronco.
 
Reply
Old Aug 27, 2002 | 11:37 AM
  #4  
adelyser's Avatar
adelyser
Elder User
Joined: Oct 2001
Posts: 974
Likes: 0
welding ttb to make it a solid axle?

Why go to the trouble? It would be easier and more beneficial to swap in a solid axle from an F-350.
 
Reply
Old Aug 28, 2002 | 04:21 PM
  #5  
Steve_Uzi's Avatar
Steve_Uzi
Laughing Gas
25 Year Member
Joined: Mar 2000
Posts: 1,191
Likes: 0
From: USA
welding ttb to make it a solid axle?

I have heard of it being done.... but couldn't understand why.... your geometery would never be right....

I wouldn't recommend doing it... maybe.. and maybe if it were for an OFF-ROAD ONLY rig... but even then...

I am personally waiting for my D44-TTB to explode... so I can swap in my D60 from a '79 f250

-Steve
 
Reply
Old Aug 30, 2002 | 04:17 PM
  #6  
4x4guy's Avatar
4x4guy
Freshman User
25 Year Member
Joined: Jul 2000
Posts: 42
Likes: 0
welding ttb to make it a solid axle?

Are you the same guy that asked about this on MBB and POR?
 
Reply
Old Sep 3, 2002 | 01:11 AM
  #7  
WALLDOG18's Avatar
WALLDOG18
New User
Joined: Jul 2002
Posts: 20
Likes: 0
welding ttb to make it a solid axle?




 
Reply
Old Sep 3, 2002 | 09:46 AM
  #8  
honney's Avatar
honney
Elder User
Joined: Jul 2001
Posts: 937
Likes: 0
welding ttb to make it a solid axle?

This idea is always met w/resistance because people don't understand it, and people fear what they don't understand.

If done right it could work well, just as well as any solid axle (strength issues aside) for a FRACTION of the cost of a D60. OTOH if you can pick up a '78/9 D44 for $200 that might be the better choice.

It's a super cool idea. I'm sure you already saw this link:
http://members.aol.com/_ht_a/jzettel73/TTB_Conversion.html

If you've got the time and welding skills go for it! You'll get coolness and originality points in MY book LOL, and once you out-wheel everyone here w/TTB they won't be laughing anymore.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Old Jan 4, 2003 | 09:54 PM
  #9  
Pentekno2's Avatar
Pentekno2
Senior User
Joined: Apr 2002
Posts: 155
Likes: 0
From: KC Metro
welding ttb to make it a solid axle?

Its not so much that we dont understand it, at least I do understand what it is that you want to do, its more along the lines of what your first reply was. Have you been drinking? TTB suspension is a bad idea in general, I admit that I give it to you for thinking of it, and it might very well work, but it wouldn't work the greatest I must say, for starters, im sure the coil springs under that pivoting axle are probably a little softer than they could be. And There is just something about that idea that makes me cringe a little bit, and pretty much anything that you aren't entirely sure about, probably isn't a safe thing to do. It would be much more beneficial to you to find a solid Dana 44 out of a 78-79 or an early Bronco and swap that in there. I used to know of a website of a company that would do it for you, but I don't know it anymore. Sorry.
I wish you luck in whatever you choose to do.

-Daniel


 
Reply
Old Jan 5, 2003 | 03:58 AM
  #10  
greystreak92's Avatar
greystreak92
Lead Driver
20 Year Member
Photogenic
Joined: Sep 2002
Posts: 9,182
Likes: 12
From: Gateway to the West
Club FTE Gold Member
welding ttb to make it a solid axle?

[updated:LAST EDITED ON 05-Jan-03 AT 05:03 AM (EST)]>TTB suspension is a bad idea in general.

I guess Ford engineers just stuck it under every fullsize half-ton for nearly 15 years because they figured they could get away with a "BAD idea"!

The idea does have merit to a degree. It would take less time than pulling an entire axle and installing another I would think.

The dilema is the fact that there would be no trac bar and the stock raduis arm mounting would slop around too much given the "bayonet" style mounting. Axle would walk around under the front of the truck too much.

Oh and if the springs under TTB are so much "softer" why do they still hold the truck up...we are talking about bearing the weight of the truck. The springs are doing the same work for either setup. Consider this too, half an axle worth of unsprung weight beats a solid axle worth in my book. Keep the TTB and keep the ride from feeling like a 1 ton.
 
Reply
Old Jan 5, 2003 | 04:21 PM
  #11  
steve83's Avatar
steve83
Post Fiend
Joined: Nov 2002
Posts: 9,987
Likes: 7
From: Memphis, TN
welding ttb to make it a solid axle?

It wouldn't be hard to add a track bar, but probably even easier to convert to leaf springs like the heavier TTBs use. You KNOW leaves can hold the axle in place - they obviously do on the REAR axle!
 
Reply
Old Jan 5, 2003 | 05:56 PM
  #12  
Pentekno2's Avatar
Pentekno2
Senior User
Joined: Apr 2002
Posts: 155
Likes: 0
From: KC Metro
welding ttb to make it a solid axle?

Ford DID get away with using Twin I-beams in their 2wd trucks since, what? 1965? 66?
So I guess it IS possible to get away with using a BAD idea for that long of a time, but its alright because all of the newer 1/2 ton pickups have gone to a more useable A-frame suspension style.
I thought about putting leafs under my 78 Bronco, but the work that you would have to get involved in just isnt worth it.
 
Reply
Old Jan 5, 2003 | 06:59 PM
  #13  
bronco cam's Avatar
bronco cam
Senior User
Joined: Sep 2002
Posts: 388
Likes: 0
welding ttb to make it a solid axle?

A arm suspension sucks for offroading. It is way too expensive too lift, it generaly is weak(see chevys), And even if you do lift with this suspension your front end has those a arms that like to hang up on stuff. just my opinion. Now I am not talking about hi doller baja racers that have the money to build super strong suspensions, Or anyone else that can afford or bulid custom suspensions.
 
Reply
Old Jan 5, 2003 | 07:00 PM
  #14  
8 Lugs's Avatar
8 Lugs
More Turbo
Joined: Mar 2002
Posts: 508
Likes: 2
From: Easthampton, Ma.
welding ttb to make it a solid axle?

Ford did away with the straight front axle on 4wd trucks in 1980 to lower the ride height! This was done to make accessability easier! They had success in the 60's with the twin I Beam 2 wd. Why not try this with 4wd? The result was satisfactory with the ride and handling, however tended to wreak havoc with heavy loads (plows) placed upon it! Thus the solid on the F350.
If one suggests welding an IFS to operate as a solid axle, one does not understand how an IFS operates, does not comprehend the concept!
To attempt to weld one together would make as much sense as to affix a washing machine to the front fender!!!
 
Reply
Old Jan 5, 2003 | 07:54 PM
  #15  
Torque1st's Avatar
Torque1st
Posting Legend
Joined: Sep 2001
Posts: 30,255
Likes: 37
welding ttb to make it a solid axle?

Thanks for keeping this clean guys! Sounds like you generally don't like the idea of welding the TTB. It would seem to be a lot better to install a straight axle than welding the TTB into a rigid and very heavy mass. AFAIK they started using the TTB on 78 F150 series trucks. When offroading an A-arm suspension does hang down a little farther than the TTB at the wheels but it can be made to angle up sooner giving more clearance towards the middle... Good old "Engineering tradeoffs".

I personally have never liked the TIB/TTB suspension. It is robust as hell but it does everything wrong in the suspension geometry department. Ford has been floundering around for ~30 years trying to make it work right with changes and adjustments every year and they finally gave up. It was a idea that was pushed by their marketing department so the engineers tried to make it work as well as they could.


Thanks for using FTE!

[link:www.ford-trucks.com/cgi-bin/dcforum/dcboard.cgi?az=list&forum=DCForumID75&conf=genconf |Garage and Shop] Forum
[link:www.ford-trucks.com/cgi-bin/dcforum/dcboard.cgi?az=list&forum=DCForumID116&conf=DCConf ID9|Ranger] Forum
[link:www.ford-trucks.com/cgi-bin/dcforum/dcboard.cgi?az=list&forum=DCForumID91&conf=DCConfI D12|1973-1979 Ford trucks] Forum
[link:www.ford-trucks.com/cgi-bin/dcforum/dcboard.cgi?az=list&forum=DCForumID93&conf=DCConfI D8|1997-2003 F150 and E150 Forum]
[font color=red]As a Moderator I do not "Subscribe" to most topics,
please send email/pm if you need a reply -Thanks![/font]

-


 
Reply



All times are GMT -5. The time now is 07:46 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE