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1994.5 - 1997 7.3L Power Stroke Diesel  

Intercooler Kits?

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Old Jan 24, 2007 | 11:22 AM
  #16  
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Great pictures rubberduck. I feel a lot more confident about it the piping now. My only question is about the A/C condenser. I don't really understand why youhave to bend the brackets back? Does it stick out further towards the grill? Is it easier to install if the bumper is removed?

I guess my parts search is on!!!!
 
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Old Jan 24, 2007 | 12:23 PM
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the a/c condenser does come out further on the bottom than on the top. so yes the flattening of the brackets is to move it further back.
 
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Old Jan 24, 2007 | 12:27 PM
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http://cgi.ebay.com/ebaymotors/Used-...spagenameZWD1V

this guy is one of the best sources for intercoolers and piping. I found him after i bought mine. the auction is just for the cooler but he told me add $10 for pipes. so for 85 plus 60 shipping you get the piping and cooler. also ask him about clamps and hoses I am sure he has those.
 
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Old Jan 24, 2007 | 01:19 PM
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Sounds like a pretty good deal to me. I'm thinking the pipes will be kinda hard to find used since not many people mess with their i/c on SD's.
 
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Old Jan 24, 2007 | 05:53 PM
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Where did you guys find you y-pipe housing?
 
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Old Jan 24, 2007 | 05:55 PM
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There was a early 99 ypipe on ebay just a few days ago. That would be the cheapest. You can order them from your dealer too, but dont know how much they are new.
 
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Old Jan 24, 2007 | 07:10 PM
  #22  
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early 99 y's are no longer availble at the dealers. they don't even have a supplier for them. so ebay and junk yards will be your best bet. it's not too hard to build one from the orginal y-pipe if you have a welder and can get some pipe.

I got a used bank y-pipe for $50. so just keep yours eyes open and you should stumble across something soon.
 
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Old Jan 25, 2007 | 12:12 AM
  #23  
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do all the 7.3 and 6.0 coolers have plastic end tanks? if not which ones have alum end tanks as this is what I would prefer myself
 
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Old Jan 25, 2007 | 12:20 AM
  #24  
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Some of the 7.3 ics have alum ends

(click here) heres one on ebay
 
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Old Jan 25, 2007 | 07:50 AM
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Why does the y pipe have to be an early 99? Is the inlet and outlets different on the new ones?
 
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Old Jan 25, 2007 | 09:00 AM
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the connection at the turbo is different on the later models. Its bigger as well as the intek plenum connections being bigger on the later model.
 
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Old Jan 25, 2007 | 03:42 PM
  #27  
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I to am in the process of collecting all the pieces to build me an intercooler setup. Have intercooler and pipes from latermodel but no time. There is a truck on ebay right now that used my idea on a cheap y pipe, by useing the stock one cut a little. If you type in this item number in ebay search it will come up. 260078339657 It's a nice truck but I don't like his boots on the piping. Also you can see egt probe in downpipe
 
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Old Jan 25, 2007 | 03:51 PM
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That install looks like crap, I see what your talking about just turning the stock one around. I bet it can be done but it please take more time than this guy did to make it look good.

The cool side looks ok but how do you pore oil in? The hot side was just thrown together.
 
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Old Jan 25, 2007 | 03:56 PM
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I agrea totally on the install looks bad but I was just trying to show the y-pipe part. I know some people that had to get the oil fill extension off of a superduty to be able to add oil.

Sorry to hijack but does it matter which way the air flows through the intercooler. In other words can it take the hot air in on the passengerside and the cold air out on the driver side.
 
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Old Jan 25, 2007 | 04:07 PM
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yes as far as I know it can be reversed. any 6.0 IC will be flowing in reverse if installed in out truck anyway. the 6.0 cold side is on the driver side.
 
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