Notices
1997 - 2006 Expedition & Navigator 1997 - 2002 and 2003 - 2006 Ford Expedition and Lincoln Navigator Discussion

please help! possible major problem.

Thread Tools
 
Search this Thread
 
Old Jan 18, 2007 | 01:55 AM
  #1  
sus1799's Avatar
sus1799
Thread Starter
|
New User
Joined: Jan 2007
Posts: 21
Likes: 0
Exclamation please help! possible major problem.

My 97 Expy XLT 4x4 is having some issue that I have never experienced. Upon take off, a thumping sound comes from the rear and possibly the tranny of the truck. It feels like the tranny is pulling hard. Most of the noise and the pulling feeling seem to come from the rear. I thought it was the rear diff but it also makes the pulling and thumping noise in AWD mode and in reverse. Another thing I noticed is when I make a full circle turn either way, the noise and thumping is more frequent.
I have new tires (bought about 4 months ago). I took off every tire and nothing seems to be broken or loose. In mid December, I took it in to the dealer to take care of a O2 sensor problem and the 4x4 not engaging. The 4x4 was resolved by a new module. The O2 needed a pipe fitting because the heater/AC condensation was leaking on it and it kept causing the "check engine" light to come on. They also did a tune up, oil change and filter, and all fluids topped off. The tranny is full of fluid. By the way, my truck has over 206k miles. Rear diff fluid was changed about 100k miles ago.
Someone please help if you can. Thanks.
 
Reply
Old Jan 18, 2007 | 03:09 AM
  #2  
taisa899's Avatar
taisa899
Posting Guru
Joined: Jun 2004
Posts: 2,058
Likes: 2
From: Cookstown
u joints maybe



Jim
 
Reply
Old Jan 18, 2007 | 07:01 AM
  #3  
hookd's Avatar
hookd
Tuned
15 Year Member
Joined: Jun 2006
Posts: 453
Likes: 1
From: Montana
does it happen all the time or mainly when you are turning? I was thinking clutch packs but could be u joints to
 
Reply
Old Jan 18, 2007 | 11:42 AM
  #4  
2000Expy's Avatar
2000Expy
Elder User
Joined: Mar 2003
Posts: 689
Likes: 1
From: VA
Are you certain it has a LSD?
 
Reply
Old Jan 18, 2007 | 12:50 PM
  #5  
sus1799's Avatar
sus1799
Thread Starter
|
New User
Joined: Jan 2007
Posts: 21
Likes: 0
i'm not sure it has an LSD. it happens when going straight but more often when turning. u joints sound like a possibility but it wouldn't make sense if the sound is more frequent when turning.
 
Reply
Old Jan 18, 2007 | 01:05 PM
  #6  
i1dery's Avatar
i1dery
Posting Guru
Joined: Apr 2005
Posts: 1,787
Likes: 0
From: covington wa.
Maybe you have one or two flat spots on the bearings in one or both of your
CV joints. I've had this same type of sound with another vehicle, replaced the
joints and all was well. Something to look into, good luck.
 
Reply
Old Jan 18, 2007 | 07:54 PM
  #7  
FTE Herman's Avatar
FTE Herman
Post Fiend
Joined: Jun 2003
Posts: 5,983
Likes: 2
I wonder if this is the same sound I have been hearing for a long time (when under moderate load) and if it is I'd love to know the cause/solution.
 
Reply
Old Jan 24, 2007 | 06:57 PM
  #8  
sus1799's Avatar
sus1799
Thread Starter
|
New User
Joined: Jan 2007
Posts: 21
Likes: 0
hey everyone, i took my expy into the dealer and they said that the rear diff was now completely out. they opened it up and everything was broken. pieces of metal all over the place. $2700 to rebuild it! plus anything else that they might find! i'm not sure what to do. it has 208k+ miles and has been great to me and the family.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Jan 24, 2007 | 07:03 PM
  #9  
EpicCowlick's Avatar
EpicCowlick
Post Fiend
Joined: Apr 2004
Posts: 5,158
Likes: 35
From: North of Salt Lake City
Seems like you can get an entirely new axle for that price. I haven't checked but you might check into ARB or Currie or even a local 4X4 shop that does these things.
 
Reply
Old Jan 24, 2007 | 07:21 PM
  #10  
sus1799's Avatar
sus1799
Thread Starter
|
New User
Joined: Jan 2007
Posts: 21
Likes: 0
i'm going to look into these and some local shops to see what i can get. anyone in or around san jose, ca that can point me to a local shop, would be helpful. thanks everyone!
 
Reply
Old Jan 25, 2007 | 12:58 AM
  #11  
slenser's Avatar
slenser
More Turbo
20 Year Member
Liked
Joined: Oct 2004
Posts: 511
Likes: 0
From: Fort Worth, TX
The Gear Shop in Hayward I think. A bit of a drive but he does great work. Hopefully I'm giving you the correct info, I haven't been in CA for 12 yrs.
 
Reply
Old Jan 25, 2007 | 03:57 AM
  #12  
skier-24's Avatar
skier-24
Senior User
Joined: Jun 2005
Posts: 132
Likes: 0
I would try a recycler (junkyard) and just swap the whole rear.
 
Reply
Old Jan 25, 2007 | 08:48 AM
  #13  
fred_79f250's Avatar
fred_79f250
Posting Guru
Joined: Jun 2005
Posts: 1,254
Likes: 0
From: Location, Location.
Take the junk out of the rear end, put it in 4-hi and you've got a front-wheel-drive Expy??
 
Reply
Old Jan 25, 2007 | 01:15 PM
  #14  
slenser's Avatar
slenser
More Turbo
20 Year Member
Liked
Joined: Oct 2004
Posts: 511
Likes: 0
From: Fort Worth, TX
The front ends of our trucks are a locking differential. Eventually, it would break. Then you have nothing...

Now if we had a limited slip front diff, that would be doable!

I think the salvage yard is going to be your cheapest option.
 
Reply
Old Jan 25, 2007 | 03:26 PM
  #15  
audichopper's Avatar
audichopper
New User
Joined: Jan 2007
Posts: 7
Likes: 0
I have a question about your 4x4 issue you had, i have a 98 Navigator that is not engaging into 4 wheel drive. After researching the forums it looks like a solinod or vacuum leak could be the cause. Was that it in your case? How much did the dealer charge you for the repair if you don't mind me asking and if you don't mind explaining the problem in a little more detail i would really appreciate it. Thank you for your help.

And would would recomend a junk yard replacement as well, some will actually guarentee it for a period of time too.
 
Reply



All times are GMT -5. The time now is 05:00 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE