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Pre-Power Stroke Diesel (7.3L IDI & 6.9L) Diesel Topics Only

Cold as you know what.

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Old Jan 13, 2007 | 03:58 PM
  #1  
ram2miller's Avatar
ram2miller
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From: Tonganoxie, Ks.
Wink Cold as you know what.

I am relieved its 15 degrees here so I thought I would go out and try the 7.3 out. It took a couple of tries but she fired and then smoothed out to a nice idle.This is a real big deal to me because I use to own an 82 6.2 and it always failed to start. Thats all I wanted just to brag in a way!
 
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Old Jan 13, 2007 | 04:06 PM
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From: Monroe, WA
I'd try mine but it's warmed up to 25 already. Wouldn't be fair.
 
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Old Jan 13, 2007 | 07:44 PM
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I started mine last night (94 IDI turbo) to get it off the street for the snow plows I was sure would be through this weekend. I only drive it about once a week, and had it out Wednesday in 50 degree temps. Took a couple cycles of the glow plugs and then ran pretty rough for two minutes. That is the most it has smoked since I bought it. Fortunately I have new batteries and the glow plugs are working, because the block heater doesn't work.

I've been there on the cold weather, no start thing. First week of December, right after I bought it. That's why it has new batteries. After rolling the dead truck down the drive so I could get my other one out through the yard to buy a new charger.

Probably won't start it again until Monday so I can get the little truck out of the garage and go to work. I'm sure it will start, but at 15 degrees there is really no place else I want to go.

-lee
 
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Old Jan 13, 2007 | 09:00 PM
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ram2miller - Brag all you want and enjoy the truck in cold weather.
 
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Old Jan 13, 2007 | 09:12 PM
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well its a luke warm -10 at night and the old nasty 6.9 always starts.
 
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Old Jan 14, 2007 | 12:19 AM
  #6  
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PLC7.3
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From: Manitoba
ram2miller and other 7.3 owners (Maxi fuse K refers to 93/94)
It's -20F up here tonight.......... all I can say is Plugitinplugitin......
I have had mine start at -40F without being plugged in "once".

How The Circuit Works

The Glow Plug Control circuit applies power to the Glow Plugs, which heat the pre combustion chambers so that the diesel engine can be started.

Glow Plug Controller
The solid-state Glow Plug Controller, attached to the top of the engine block, controls the Glow Plug pre-glow and after-glow time. It also controls the circuit's operation by sensing engine temperature, Glow Plug voltage and after-glow voltage from the start/run circuit.

When the Ignition Switch is turned to START or RUN, voltage from Maxi-fuse K is applied through the Glow Plug Controller to the Wait-To-Start Indicator Lamp.

The Glow Plugs heat up in zero to fifteen seconds, depending on engine coolant temperature. After the Glow Plugs heat up, the controller cycling switch opens and turns the Wait-To-Start Indicator Lamp off. The Glow Plugs are now warm enough for the engine to be started.

At the same time the Ignition Switch is turned to RUN, voltage from Maxi-fuse K is applied to the after-glow timer (located inside the Glow Plug Controller). The after-glow timer cycles the Glow Plugs for up to two minutes, depending on engine temperature. The after-glow timer then opens. The Wait-To-Start Indicator Lamp will not light during the after-glow period.

If the Ignition Switch is turned OFF, it can be turned to ON immediately, and the Glow Plug heating cycle will start again.

Diesel Start/Run
The diesel engine uses two batteries to provide extra power for starting and glow plug heating. Power is applied from the batteries, through heavy gauge wires, to the Starter Solenoid (located in the Starter Motor assembly). When the Wait-To-Start Indicator goes out, the Ignition Switch can be turned to START.

With the Ignition Switch in START or RUN, voltage is supplied to the Fuel Heater, Fuel Shutoff Solenoid, and the Engine Temperature Switch through Maxi-fuses K and U.

The Fuel Heater is in the Fuel Filter/Separator. It heats the diesel fuel, melting any wax that might clog the filter. The heater has an internal thermostat to turn it on as needed.

The Fuel Shutoff Solenoid controls the flow of fuel into the injection pump. With the Ignition Switch in START or RUN, the Solenoid is energized, and fuel is allowed to flow into the injection pump. When the Ignition Switch is turned off, the solenoid is deenergized, fuel flow stops, and the engine stops running.

The Engine Temperature Switch provides voltage to the Cold Timing Advance Solenoid and the Cold Idle Solenoid. When the engine temperature is below 112 °F (44 °C), the Engine Temperature Switch is closed. When the Ignition Switch is turned to START or RUN, the solenoids are energized, advancing injection pump timing and engine idle, allowing the engine to run more smoothly when cold. When the engine temperature reaches 112 °F (44 °C), the Engine Temperature Switch opens. This denergizes the solenoids, returning the timing and idle to normal.

To start turn key on press fuel pedal to the floor, then if above 30*F hold at 1/2 throttle, if below 30*F hold at 3/4-full throttle start engine. Once started release the fuel pedal to the fast idle setting or feather pedal to keep running.
 

Last edited by PLC7.3; Jan 14, 2007 at 12:26 AM.
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