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Looking to run an exhaust stack on my 4.9l. Why? Cause i think it'd be neat...
Anyways in planning it all out, i was wondering what thoughts were on mufflers in a stack setup? Not super concerned with the actual sound, but am looking for it to be a little quiter that just straight pipe. Not running a cat, so that's not an issue either.
Also, was wondering what kind of vibration dampening people use? Strapping the stack pipe to the body i think would cause unneeded vibration and flexing. Heard/read about using rubber exhaust bends, but figured those would be pricey. Would flexible exhaust pipe ('drier vent') from like Autozone work? Kinda ghetto, but what ever works i guess.
You have to use a piece of that flex stuff somewhere between where the stack would attach to the body and frame. You wanna use the good stuff though. I wouldn't count on a rubber exhaust bend lasting very long.
Also I found a site the other night by searching for "exhaust stacks" on google, where they sold inserts for stacks that acted as mufflers.
Prices for those rubber 90s aren't too bad, kinda surprises me coming from NAPA. I figured i would run 2.5" from the manifolds into a muffler of some sort, then run a bend up to 3" for the stack. Probably have a 2.5" to 3" adapter before the bend. What 'good stuff' would you recommend that wasn't rubber?
Hmm, will have to look into the insert idea, although a regular muffler would probably to me fine, good to have options.
Another question- haven't decided how to run the tip, always though mitred or straight cut looked tougher than curve tops. What is the deal with rain fall? I've seen 6" mitre cut trucks running around, thats like throwing a kiddy pool out during a rain, how do they combat water collection? Thought about a straight cut with a popper...
Poppers. definitely go poppers. i have a buddy w/ an 88 or so w/ a 4.9, dual stacks in the bed, no muffler. really isnt that loud, actually. i think he had to use some flex pipe, not sure how its routed.
Yeah, figured poppers wold be the way to go, they're not too expensive either. I know you stated you're not sure how it was routed, nebechanezer, but do you know if he ran true duals, or two-one from manifolds, one-two stacks?
wasnt anything special, i think he might have split it after the cat. dual stacks, just plain exhaust pipe, not chrome or stainless. came up thru holes in the bed, might have welded a flange to the pipe and bolted the flange to the bed floor. was all inside the width of the frame, so the stacks sit in a little from the sides. pretty sure he used some flex pipe somewhere. dont think he has any mufflers in it, maybe just the cat, it wasnt as loud as i though it would be, i remember that.
Dont use the flexable "drier pipe". It will rust out far quicker than the rest of the exhaust and should only be used as a last resort.
Look under most front drive cars and you will see whats called a flex pipe. It looks like its made of the same material steel braided hose is. It will last forever and allow the exhaust to move without moving the stack. It will cost a little more, but it will be worth it.
Install a muffler after the manifolds and drill a small hole at the bottom of the stack for water to drain.
I think the mitre cut stacks are better looking, but the curved tops help keep water out. Water isn't really that big a problem as any that does get in the pipe evaporates after the pipe warms up. Birds are a bigger problem for me, at least it doesn't take much to launch the carcass out of the pipe. I ran my exhaust on the outside of the frame and actually gained ground clearance over the stock setup. I also have some of the stainless braided flex pipe. There are a few pics in my gallery. I have had the stacks for over 1 year, and the only problem is that the rubber bushings that isolate the stacks from the bed keep melting. I may try some poly bushings next. Also, the larger diameter the stack(s), the louder it will be.
Last edited by Sycostang67; Dec 18, 2006 at 09:25 AM.
i got mine from a place called the chrome room or chrome shop on e bay. they get $60 each for 48 inch stacks.
just search chrome stacks.
Thats where I got mine too. It's a e-bay store called chromeroom. I paid $160 shipped for 2 5"x60" stacks. The truck dealerships want upwards of $250 each.
Prices for those rubber 90s aren't too bad, kinda surprises me coming from NAPA. I figured i would run 2.5" from the manifolds into a muffler of some sort, then run a bend up to 3" for the stack. Probably have a 2.5" to 3" adapter before the bend. What 'good stuff' would you recommend that wasn't rubber?
Hmm, will have to look into the insert idea, although a regular muffler would probably to me fine, good to have options.
Another question- haven't decided how to run the tip, always though mitred or straight cut looked tougher than curve tops. What is the deal with rain fall? I've seen 6" mitre cut trucks running around, thats like throwing a kiddy pool out during a rain, how do they combat water collection? Thought about a straight cut with a popper...
You want to be like the big trucks? Then use a muffler in the stack, like the big trucks do. As far as rainfall, again you could do what the big guys do: drill a small hole in the lowest point of the pipe, say in the bend under the cab, so rainwater will drain out. 1/8" to 3/16" will work just fine.
And by all means use a rubber-isolated mount where you attach to the cab. If possible, use a stiffener, like a piece of 1/8" flat stock, inside the backwall where your bracket attaches.
And you were kidding about the "rubber" elbows, right? Right?
You do know that heat melts rubber, and that exhaust is hot?