Notices
2004 - 2008 F150 2004, 2005, 2006, 2007 and 2008 Ford F150's with 5.4 V8, 4.6 V8 engine
Sponsored by:
Sponsored by:

2004 5.4L Knock

Thread Tools
 
Search this Thread
 
Old Dec 7, 2006 | 11:44 AM
  #1  
anonemouse's Avatar
anonemouse
Thread Starter
|
New User
Joined: Dec 2006
Posts: 21
Likes: 0
2004 5.4L Knock

Hi,

Last Saturday (12-2-06), I purchased an '04 F150 with 34,8xx miles. It's a standard-cab, short-bed, with a 5.4L. I noticed a knock on the passenger side at idle. Yesterday I took it into the dealer to have them listen to it and the guy knew exactly what I was talking about. He called the mechanic out to look at the truck who has the most experience with this issue to have a listen. He said that he's done about 15 of these himself. Apparently, the Variable Cam Timing (VCT), phaser may be the cause of the knock. They have ordered the parts and I will take it in next week for the repair/service.

While we have owned several Fords over the years this is my first F150. The '93 Ranger we had finally died with about 198,xxx miles on it, and only then after being rear-ended for the 3rd time by a bigger Ford. My wife is driving an '00 Explorer Sport that just hit 100k recently. If past experience is any indication (and I hope it is), I expect that our F150 will be a fine truck for many years to come.

Anon E. Mouse
 
Reply
Old Dec 7, 2006 | 11:57 AM
  #2  
sysman_rick's Avatar
sysman_rick
Senior User
Joined: Dec 2005
Posts: 361
Likes: 0
From: Lexington,SC
Make sure you use the Ford Recommended oil AND the CORRECT viscosity.
That cam timing hardware does not like thicker viscosity oils.
 
Reply
Old Dec 7, 2006 | 12:13 PM
  #3  
04 FX4 Lineman's Avatar
04 FX4 Lineman
Elder User
Joined: Jul 2006
Posts: 611
Likes: 0
Sorry to be the bearer of bad news but you should have came here before you bought an 04 you would have been advised to go up to an 05-06, 04 was the complete new truck and there are a few problems some resolved some not!!!LOL You may want them to change the plugs while you have it in there while they can still get them out without damaging the heads.
 
Reply
Old Dec 7, 2006 | 03:15 PM
  #4  
skybox's Avatar
skybox
Freshman User
Joined: Nov 2006
Posts: 47
Likes: 0
I have over 100K miles on my 01/04 lariat screw 4x4 and have only done oil changes and routine maint... and believe me with avg. 44K miles a year, I didn't change the oil every 3K miles, more like every 6K. Sorry for bad luck for some, but mine hasn't had any problems yet, however I still consider it new, so we will see how it runs once it gets a few miles on it. I own a construction company, so it is not babied. I have not washed it in about 3 weeks because it is too cold. It is a work truck and has already been written off as an expense so I am not looking to trade it in.... ever. It will be my truck for another year and then get a flatbed bolted on if need be and used as supply truck... so I am kind of tired of reading about 04s being bad trucks. Good luck with your 04, I am sure it will be fine.
 
Reply
Old Dec 7, 2006 | 04:55 PM
  #5  
swann79's Avatar
swann79
Fleet Mechanic
Veteran: Army
20 Year Member
Loved
Community Favorite
Joined: Aug 2003
Posts: 1,546
Likes: 46
From: Kemmerer, Wyoming
I agree with ya skybox. I see just as many 05-06 trucks w/ REAL problems as with the 04s. This run of F-150 just has its own little quirks that people aren't used to (example - the "bed shaking" when going over bumps). I beat the hell outta my '04 and it just keeps coming back for more.

my humble $.02
 
Reply
Old Dec 7, 2006 | 05:01 PM
  #6  
osbornk's Avatar
osbornk
Postmaster
Joined: Nov 2004
Posts: 2,511
Likes: 0
From: Marion, VA
Originally Posted by 04 FX4 Lineman
Sorry to be the bearer of bad news but you should have came here before you bought an 04 you would have been advised to go up to an 05-06, 04 was the complete new truck and there are a few problems some resolved some not!!!LOL You may want them to change the plugs while you have it in there while they can still get them out without damaging the heads.
Mine is an early production (9/03) and other than the differential problem they had since 97, it has done well. I also bought one of the first built Escapes (Oct 00) and it has been fine in almost 97,000 miles (one relay at 60+K)
 
Reply
Old Dec 7, 2006 | 09:04 PM
  #7  
FX4dude's Avatar
FX4dude
Senior User
Joined: Feb 2004
Posts: 143
Likes: 0
From: Sand Dune, CA
My '04 just turned 70,000 miles and it still runs great. been using full synthetic since it had 3,000 miles. I change the oil twice a year or approx. 10,000 miles. Once, i did go as long as 20,000 miles but only with oil-analysis. it is starting to burn oil now, about a half a quart per 10,000 miles - not bad.

I've had 2 problems: ring and pinion whine - which went away when i changed gears and a leaking front locking hub.
 

Last edited by FX4dude; Dec 7, 2006 at 09:08 PM.
Reply
Old Dec 7, 2006 | 09:19 PM
  #8  
4DOORSR's Avatar
4DOORSR
Senior User
Joined: Jul 2006
Posts: 425
Likes: 0
From: Ottawa, Canada
20k on an oil change? Not bright....
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Dec 7, 2006 | 10:18 PM
  #9  
Chris1450's Avatar
Chris1450
Senior User
Joined: Nov 2006
Posts: 351
Likes: 0
From: buckley WA
Once, i did go as long as 20,000 miles but only with oil-analysis. it is starting to burn oil now, about a half a quart per 10,000 miles - not bad.
_____________

I bet if you used motorcraft 5w20 oil at 5,000 mile intervals you wouldn't be burning any oil at 70k. Thats my thoughts anyways. I am sure your 2004 will be fine.
 
Reply
Old Dec 7, 2006 | 11:18 PM
  #10  
anonemouse's Avatar
anonemouse
Thread Starter
|
New User
Joined: Dec 2006
Posts: 21
Likes: 0
Thanks guys. I'm sure it will be a fine truck for us. The engine knock will be taken care of under warranty.

There's a vibration in the rear-end at about 55-60 that they'll look into at that time. Feels like a tire bouncing and one side of the bed appears to bounce with it. Shock or tire maybe.

I did also note some sort of shaking in the rear-end as I go over certain bumps as swan79 noted as well. Bed shaking? Odd. I've never heard of that.

Anon
 
Reply
Old Dec 8, 2006 | 09:52 AM
  #11  
KevinM's Avatar
KevinM
Posting Guru
Joined: Jul 2004
Posts: 1,479
Likes: 4
I have an 04 with 41K miles and have not had any issues! The cam phaser was also a problem on the 05's.

Vibration per TSBs is due to tire problems, or drive shaft and/or pinion alignment.
 

Last edited by KevinM; Dec 8, 2006 at 09:56 AM.
Reply
Old Dec 8, 2006 | 12:56 PM
  #12  
anonemouse's Avatar
anonemouse
Thread Starter
|
New User
Joined: Dec 2006
Posts: 21
Likes: 0
Originally Posted by KevinM
...Vibration per TSBs is due to tire problems, or drive shaft and/or pinion alignment.
Yes, I've read those. The mechanic will investigate the vibration when he does the VCT.

Thanks!

Anon
 
Reply
Old Dec 8, 2006 | 05:15 PM
  #13  
DRM2004's Avatar
DRM2004
Senior User
Joined: Jan 2006
Posts: 220
Likes: 1
From: Texas
I've read about the VCT phasor issue on the 5.4L trucks. Just so you all know, the VCT phasors are locked out until the engine get to normal operating temperature. So if your having a VCT phasor knock issue...you shouldn't hear the noise until the engine gets to normal operating temp.
Some light valve noise is normal on the 5.4L.
 
Reply
Old Dec 8, 2006 | 05:17 PM
  #14  
DRM2004's Avatar
DRM2004
Senior User
Joined: Jan 2006
Posts: 220
Likes: 1
From: Texas
The VCT phasors were slightly redesigned in 2005 to prevent this issue.
The 5.4L 3V engine is a great engine MOST have no issues at all. It made Ward's Top Ten Engines List in 2006.
 
Reply
Old Dec 8, 2006 | 08:07 PM
  #15  
Chris1450's Avatar
Chris1450
Senior User
Joined: Nov 2006
Posts: 351
Likes: 0
From: buckley WA
It made Ward's Top Ten Engines List in 2006.
________

LOL tell that to the envious chevy guys... they get mad at you hehehehe
 
Reply



All times are GMT -5. The time now is 02:09 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE