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Zerk Fitting on Driveshaft

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Old Nov 28, 2006 | 12:16 PM
  #1  
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Zerk Fitting on Driveshaft

I've got a bad case of the classic driveline "clunk" and think I need to lube the splines on the shaft.

I've read some of the posts on installing a zerk fitting.

Anyone successfully install a zerk on the female end of the shaft? I'm nervous that I'll gore the splines drilling the hole and the thing will never mate up again.
 
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Old Nov 28, 2006 | 01:09 PM
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I have not, but would like to hear this thread as well.

Just thinking about it, I don't see where it would be a problem. Use a new drill, lot's of oil to lubricate it, and only use very gentle pressure and it won't blow out the bottom of the hole when it emerges. Tap cut the threads, install Zerk, done.
 
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Old Nov 28, 2006 | 02:47 PM
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Thanks Kwikk. You got me thinking of drilling a pilot hole too. I may give it a try on Saturday.
 
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Old Nov 28, 2006 | 04:28 PM
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I don't know how thick the metal on the shaft is, but if there is room, just penetrate the shaft with a 1/16" or so bit, then drill and tap for the fitting, but don't drill all the way through. the small hole will allow the grease through, but wont blow through with debris, and may allow the shaft to be stronger. Whatever method you use, post back and let us know!
 
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Old Nov 28, 2006 | 04:40 PM
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I've done it. Take the drive shaft out and seperate the two have's. Than drill the female side of the shaft. Clean the shavings out and than put them back together being sure to pre-lube them. Than when you do you do your lube,oil and filter you can pump some into the drive shaft. I did this on a lifted 79 Bronco i had. Worked great!!
 
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Old Nov 28, 2006 | 04:56 PM
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Dont forget! If you still have your dust boot, to make a small vent hole, for air to escape, otherwise when you pump in grease, theres no way for the air to leave, and it will actually make your driveshaft vibrate a little more, then one day, splat, grease flies....... ask me how i know
 
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Old Nov 28, 2006 | 05:38 PM
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Just a shot in the dark here,but if you pump to much grease in there.Wont it create a vacuum and/or pressure on the tranny? Could be bad for the tranny seals.
I'm just guessing here,as I'm no mechanic by any means.
Just a thought.
 
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Old Nov 28, 2006 | 05:57 PM
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Originally Posted by Green_Dually
Just a shot in the dark here,but if you pump to much grease in there.Wont it create a vacuum and/or pressure on the tranny? Could be bad for the tranny seals.
I'm just guessing here,as I'm no mechanic by any means.
Just a thought.
It wont hurt the seals, but thats why i said about putting a hole in the dust boot, to avoid building pressure in there. I could potentially wear out bearings faster, with pressure pushing in on them, as they are not thrust bearings IIRC, they are straight bearings. Correct me if im wrong
 
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Old Nov 28, 2006 | 08:35 PM
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I was thinken the same thing. If the spleins are a snug fit (male to female) the grease could act like water on top of a piston. Drive shaft can not easily move in the slip fit. I guess depending on the angle of the drive shaft,(amount of lift on truck) movement is minimal. ??????? and how much room their is inside the cavityfor grease to move around. Has anyone measured the depth of the female side of the slip. Is there enough air in there to compress and expant with the range of motion? It will take some pressure to move the grease through the spleines.
 

Last edited by tumbleweed2; Nov 28, 2006 at 08:41 PM.
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Old Nov 28, 2006 | 08:43 PM
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From: Milroy, PA
Originally Posted by tumbleweed2
I was thinken the same thing. If the spleins are a snug fit (male to female) the grease could act like water on top of a piston. Drive shaft can not easily move in the slip fit. I guess depending on the angle of the drive shaft,(amount of lift on truck) movement is minimal. ??????? and how much room their is inside the cavityfor grease to move around.
even if they were a snug fit, it will still squish out, if it didnt, you couldnt put them back to gether without having a pressure relief hole in the end, even with what little factory grease they put in. If you take it apart, and put grease in it, and push you can still collapse the shaft completely, and pull it back apart, it just takes a little more effort, due to grease!
 
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