Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Bent Intercooler Tube?

Thread Tools
 
Search this Thread
 
Old Nov 20, 2006 | 10:05 AM
  #1  
John311t's Avatar
John311t
Thread Starter
|
Postmaster
Joined: Dec 2005
Posts: 3,405
Likes: 0
Bent Intercooler Tube?

Im not sure if this IC tube is supposed to have a dent in it but when i pull it off i seen it and figured id ask if that normal.

 
Reply
Old Nov 20, 2006 | 12:11 PM
  #2  
ponch37300's Avatar
ponch37300
Laughing Gas
15 Year Member
Liked
Joined: Feb 2006
Posts: 947
Likes: 1
When i took the insulation off the drivers side ic pipe mine also had that "dent". I read on here that it was a "dent" from the factory to clear another part.
 
Reply
Old Nov 20, 2006 | 12:55 PM
  #3  
Uzumati's Avatar
Uzumati
Post Fiend
Joined: Jun 2006
Posts: 5,497
Likes: 7
From: Central, Al
The "Hot" Side pipe has a dent to clear the PS pump bolt
 
Reply
Old Nov 20, 2006 | 01:29 PM
  #4  
spunks00's Avatar
spunks00
Senior User
Joined: Oct 2006
Posts: 320
Likes: 0
From: Salem, OR
yep mine too
 
Reply
Old Nov 20, 2006 | 02:11 PM
  #5  
John311t's Avatar
John311t
Thread Starter
|
Postmaster
Joined: Dec 2005
Posts: 3,405
Likes: 0
That makes me feel better that the factory does this. I thought the previous owner had to do it to make the body lift work.
 
Reply
Old Nov 20, 2006 | 02:39 PM
  #6  
ryaneverk2's Avatar
ryaneverk2
Logistics Pro
20 Year Member
Joined: Mar 2004
Posts: 4,221
Likes: 3
Mine's like that, too... they all are.
 
Reply
Old Nov 20, 2006 | 03:07 PM
  #7  
Brently-F250's Avatar
Brently-F250
New User
Joined: Nov 2006
Posts: 23
Likes: 0
From: Austin, TX
I dont want to hijack, but I have a question about the nut connecting to the PS unit right there by the bend in the IC pipe. When I got my truck (used) it was leaking PS fluid badly from that assembly. The dealer replaced the entire hose/nut and it no longer leaks. I was looking at it yesterday and it looks like the IC pipe is hitting the nut on the PS unit and I am afraid of it ldeveloping a leak again. When the motor torques, does the IC tube move? If it does, I think I have a problem. I was thinking about doing the foil delete on the IC pipe, which would really show the clearance or lack there of. How close should the nut and the IC pipe be?
 
Reply
Old Nov 20, 2006 | 03:14 PM
  #8  
ponch37300's Avatar
ponch37300
Laughing Gas
15 Year Member
Liked
Joined: Feb 2006
Posts: 947
Likes: 1
Brently, I don't remember what kind of clearance i had between the two but the ic pipe is connected by rubber boots that have some flex to them. You should be able to tell if you have some marks on the insulation on the ic tube.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Nov 20, 2006 | 03:26 PM
  #9  
ryaneverk2's Avatar
ryaneverk2
Logistics Pro
20 Year Member
Joined: Mar 2004
Posts: 4,221
Likes: 3
Originally Posted by Brently-F250
I dont want to hijack, but I have a question about the nut connecting to the PS unit right there by the bend in the IC pipe. When I got my truck (used) it was leaking PS fluid badly from that assembly. The dealer replaced the entire hose/nut and it no longer leaks. I was looking at it yesterday and it looks like the IC pipe is hitting the nut on the PS unit and I am afraid of it ldeveloping a leak again. When the motor torques, does the IC tube move? If it does, I think I have a problem. I was thinking about doing the foil delete on the IC pipe, which would really show the clearance or lack there of. How close should the nut and the IC pipe be?
On mine, before I took the insulation off, I could see marks on it where the nut had been hitting it all along, rubbing the cottony stuff. It even had a sorta burnt area right there, I guess from the hot nut rubbing against that material.

I'm sure it still contacts the nut even without the insulation, but rather than constantly rubbing it, it probably just taps it some. I know one or two folks have added some sort of insulation or soft part there where the contact zone might be, but I don't think it's an issue.
 
Reply
Old Nov 20, 2006 | 03:59 PM
  #10  
Brently-F250's Avatar
Brently-F250
New User
Joined: Nov 2006
Posts: 23
Likes: 0
From: Austin, TX
Please tell me if my logic is corrrect. Since the IC tube is connected by rubber boots on both ends, it somewhat "floats" in it's position. Therefore, if it does hit the nut on the PS assembly during motor torque, it can't possibly put too much pressure on it since the boots flex some. Is this correct? I think I am just paranoid becasue I am still cleaning PS flud from the underside of the truck after the nut failed last time. What a mess.
 
Reply
Old Nov 20, 2006 | 04:21 PM
  #11  
ron's power stroke's Avatar
ron's power stroke
Post Fiend
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2006
Posts: 9,714
Likes: 2
From: White Mnt's,New Hampshire
i had to pull mine away and zip tye it back cause it has worn a hole just about all the way through...been looking on sights to find thses tube but no luck yet..was going to call some of them to see if i could get one.. but if any one knows of a place ..im all ears..thanks alot..
 
Reply
Old Nov 20, 2006 | 04:22 PM
  #12  
ron's power stroke's Avatar
ron's power stroke
Post Fiend
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2006
Posts: 9,714
Likes: 2
From: White Mnt's,New Hampshire
i had to pull mine away and zip tie it back cause it has worn a hole just about all the way through...been looking on sights to find these tube's but no luck yet..was going to call some of them to see if i could get one.. but if any one knows of a place ..im all ears..thanks alot..
 
Reply
Old Nov 20, 2006 | 05:30 PM
  #13  
Orezona's Avatar
Orezona
Postmaster
Joined: Oct 2004
Posts: 3,767
Likes: 1
How about these?
http://www.puredieselpower.com/catal...kit-p-121.html
 
Reply
Old Nov 20, 2006 | 05:34 PM
  #14  
ron's power stroke's Avatar
ron's power stroke
Post Fiend
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2006
Posts: 9,714
Likes: 2
From: White Mnt's,New Hampshire
[QUOTE=Orezona]How about these?
http://www.puredieselpower.com/catalog/9952003-73l-ford-high-performance-intercooler-tube-hose-kit-p-121.html[/QUOTE]

they would be cool if they fit an early 99..they say 99.5 and up
 
Reply
Old Nov 20, 2006 | 05:36 PM
  #15  
ron's power stroke's Avatar
ron's power stroke
Post Fiend
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2006
Posts: 9,714
Likes: 2
From: White Mnt's,New Hampshire
[QUOTE=Orezona]How about these?
http://www.puredieselpower.com/catalog/9952003-73l-ford-high-performance-intercooler-tube-hose-kit-p-121.html[/QUOTE]

they would be cool if they fit an early 99..they say 99.5 and up thanks for the time though..
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
jps47
1999 - 2003 7.3L Power Stroke Diesel
2
Nov 10, 2013 05:16 PM
Longland
1973 - 1979 F-100 & Larger F-Series Trucks
5
Oct 16, 2011 05:33 PM
86F150302
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
2
May 17, 2009 08:03 PM
fin1
1999 - 2016 Super Duty
17
Mar 25, 2008 01:54 PM
bigun72
General NON-Automotive Conversation
15
Apr 10, 2007 06:30 PM




All times are GMT -5. The time now is 01:07 PM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE