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DIY Propane Injection

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Old Oct 30, 2006 | 12:11 PM
  #16  
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Originally Posted by banks7.3
the t60 regulator is the same regulator that tsperformance uses on their propane systems. it does work off of vacuum. i set mine up the first time to get vacuum after the air cleaner. then i moved the port to the air cleaner housing, before the air cleaner, so a dirty filter would not affect the vacuum. that worked much better.

http://www.tsperformanceproducts.com/propane.html
EXCELLENT! So you are getting your vacuum from the area inside the air cleaner, but outside the filter? And that consistently pulls enough vacuum to operate the flow through the regulator? I wonder what effect a ram-air setup would have on that - per Dave Sponaugle's reply....
 

Last edited by CheaperJeeper; Oct 30, 2006 at 12:31 PM.
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Old Oct 30, 2006 | 12:31 PM
  #17  
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CheaperJeeper,


I think banks7.3 is talking about doing this on a turbo and I believe the turbo will create a vacuum before the fresh air inlet.

Do they make a sensor that reads backpressure – I think that would work as a good “engine load” sensor kind of what Spectramac was talking about.


93
 
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Old Oct 30, 2006 | 01:36 PM
  #18  
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here is an extremely good explanation of how regulators work:
http://fuelsforum.rasoenterprises.co...hp?p=2111#2111
interesting for sure, Im still going to have to read it a few times before I fully understand it. lol just read it. I think you, like me, had the wrong idea of how a regulator works.
Impco diaphragm style mixers have an air-gas valve (gas valve for short) that controls the fuel mixture. The gas valve is a variable orifice whose open area increases with increasing air flow in the mixer. The vacuum produced in the mixer (which is supplied to the mixer's diaphragm) is directly proportional to air flow and is NOT related to manifold vacuum. Because the mixer receives fuel at a constant pressure, the increasing fuel flow through the gas valve with increasing air flow results in a combustible fuel mixture at all times.
 
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Old Oct 30, 2006 | 02:28 PM
  #19  
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Originally Posted by pud
here is an extremely good explanation of how regulators work:
http://fuelsforum.rasoenterprises.com/viewtopic.php?p=2111#2111
interesting for sure, Im still going to have to read it a few times before I fully understand it. lol just read it. I think you, like me, had the wrong idea of how a regulator works.
Actually that pertains more to how a mixer works. The mixer and regulator are two different things. Mixers do just that - mix air and propane - to get a proper air/fuel ratio (mix). They are most often used for engines running straight propane, and control the regulator to cause it to meter the appropriate amount of propane based on air flow.

The regulator itself just controls the flow of propane - which is what we are trying to do with the propane injection system. In this case the propane is a secondary or supplimental fuel - the diesel is the main fuel. Because of that fact we only need to meter the propane with a regulator, rather than try to mix it with air using a mixer. Of course the reason we want to meter the propane is so that the engine is being supplied the correct amount of supplimental fuel based on the load (demand).
 
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Old Oct 30, 2006 | 05:44 PM
  #20  
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CheaperJeeper,

How much propane is need to do this thing? the regulator for a propane grill has 0.4 psi output, what's the flow rate needed? For me I'd like a little help in the 1400 to 2000 rpm range.

93
 
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Old Oct 30, 2006 | 05:55 PM
  #21  
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From: Kent WA
Originally Posted by 93_E_350
CheaperJeeper,

How much propane is need to do this thing? the regulator for a propane grill has 0.4 psi output, what's the flow rate needed? For me I'd like a little help in the 1400 to 2000 rpm range.

93
Well, that's the part that is going to take some "tweaking". Naturally you want to start with injecting small amounts and work your way up.

That is why I'm trying to put together a system with an adjustable first stage regulator on the tank, so I can adjust supply pressure, in addition to the adjustable "demand" style regulator metering the propane into the engine.

Beyond that there can also be some tinkering done with the oriface sizes to help fine-tune it.

So the short answer would be "I don't know exactly, but I want a system with enough flexibility and adjustability to be able to determine that experimentally"
 
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Old Oct 30, 2006 | 06:40 PM
  #22  
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Cheaper. I have a "BullyDog" propane injection system on my truck...uses a sensor that bolts into the turbo, the regulator has a screw to dial up or down. The regulator is also piped into my heater hose to ensure the propane is in a gas state instead of liquid. Theory is, when the turbo is under load, propane is on.
 
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Old Oct 30, 2006 | 06:41 PM
  #23  
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CheaperJeep,

Look at this it’s a gold mine of info for the blow it up yourselfer! – “Propane Fumigation” - I like the warning: “My understanding is that it is a very fine line between lots of extra power and a dose of LPG that will render an engine scrap metal in a hurry, so consider carefully before you decide to "turn it up"”.

http://www.mrsharkey.com/lpg.htm

93
 
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Old Oct 30, 2006 | 07:02 PM
  #24  
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Awesome read....great find 93_E_350!
 
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Old Oct 30, 2006 | 09:04 PM
  #25  
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yes my set up is turbo w/ ram air type set up.
 
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Old Oct 30, 2006 | 11:13 PM
  #26  
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From: Kent WA
Originally Posted by bc6.9
Cheaper. I have a "BullyDog" propane injection system on my truck...uses a sensor that bolts into the turbo, the regulator has a screw to dial up or down. The regulator is also piped into my heater hose to ensure the propane is in a gas state instead of liquid. Theory is, when the turbo is under load, propane is on.
AHHHH, I see. You have a turbo - but it isn't listed in your sig. Yeah, with a turbo it seems like it is a lot easier to add propane.....
 
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Old Oct 30, 2006 | 11:20 PM
  #27  
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From: Kent WA
Originally Posted by banks7.3
yes my set up is turbo w/ ram air type set up.
Well, there you go. You have a turbo. I can see where even with ram air would still have plenty of vacuum. For a non-turbo that probably wouldn't work - like Dave said, not enough vacuum. I've got another idea....

Looking at the idea of tapping vacuum off of the brake booster and run it through a valve attached to the throttle. As the throttle opens it would open the valve metering the amount of vacuum applied to the vacuum port on the T60 beam regulator. It wouldn't sense RPMs, but it would vary the propane flow based on throttle opening.
 
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Old Oct 31, 2006 | 12:06 AM
  #28  
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Originally Posted by 93_E_350
CheaperJeep,

Look at this it’s a gold mine of info for the blow it up yourselfer! – “Propane Fumigation” - I like the warning: “My understanding is that it is a very fine line between lots of extra power and a dose of LPG that will render an engine scrap metal in a hurry, so consider carefully before you decide to "turn it up"”.

http://www.mrsharkey.com/lpg.htm

93
Good site. I had seen that one before when I was researching propane as a primary fuel source for my Jeep, but didn't bookmark it because it was all about diesels. Now that I own a diesel, I've got it bookmarked

Unfortunately his is a "Dump" type system as well - just one fixed rate of propane flow. Good info on orafices and calculations though. Thanks!
 
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Old Oct 31, 2006 | 12:10 AM
  #29  
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Cheaper, I don't have a turbo...yet, I did a lot reading and with experience of having propane injection on a non turbo IDI. So if you want any real oomph, ya have to go turbo...and maybe water injection as well??
 
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Old Oct 31, 2006 | 12:34 AM
  #30  
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From: Kent WA
Originally Posted by bc6.9
Cheaper. I have a "BullyDog" propane injection system on my truck...uses a sensor that bolts into the turbo, the regulator has a screw to dial up or down. The regulator is also piped into my heater hose to ensure the propane is in a gas state instead of liquid. Theory is, when the turbo is under load, propane is on.
I don't understand. You have a Bullydog system with a sensor that bolts into the turbo, but you don't have a turbo?!? The quote from your first post (above) seems to be saying your system ties into your turbo. The quote from your second post (below) says you don't have a turbo.

Originally Posted by bc6.9
Cheaper, I don't have a turbo...yet, I did a lot reading and with experience of having propane injection on a non turbo IDI. So if you want any real oomph, ya have to go turbo...and maybe water injection as well??
HELP! I'm so confused !?!
 
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