Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

7.3 Will Not Start

Thread Tools
 
Search this Thread
 
Old Oct 14, 2006 | 04:40 PM
  #1  
The Rat 2's Avatar
The Rat 2
Thread Starter
|
Freshman User
Joined: Feb 2006
Posts: 43
Likes: 0
From: Elroy, Wisconsin
7.3 Will Not Start

My 2001 7.3 Powerstroke failed to start yesturday. No Warning signs. When I turned the ignition switch on, I noticed the SES light on and the WTS light never came on. The engine cranks but does not fire. I found one battery had failed and the other was weak, so I replaced both of them today. I also noticed that the tach didn't move while cranking, which is often a sign that the CPS has failed, so I installed one that I had in the glovebox (purchased off of Ebay). Still the same thing. Nothing has improved. Had truck towed home today and am still trying to figure out what the problem is. I am thinking Glow Plug Module now. I have a California truck which is now in Wisconisn, so If that is the problem, it will be a module instead of a relay. I'm not sure where it is on the engine and need more diagnostic input from the forum. Thanks
 
Reply
Old Oct 14, 2006 | 05:48 PM
  #2  
vloney's Avatar
vloney
Postmaster
Joined: Feb 2006
Posts: 3,201
Likes: 4
From: waynesville, mo.
Club FTE Silver Member

the high pressure oil reservoir is on top of the motor in front, under the panel that says powerstroke diesel. On the top of the reservoir is a plug, remove it. There should be oil inside no more than 1" below the hole. If not, you have an oil delivery issue. Use a small oil can and fill the reservoir with oil and see if it will start.
 
Reply
Old Oct 14, 2006 | 07:21 PM
  #3  
BowTieHatr's Avatar
BowTieHatr
Postmaster
Joined: Sep 2005
Posts: 2,725
Likes: 3
From: Florence,SC
unlee you have numerous bad injectors the truck should still start even if the glow plugs are not operating. the gpcm is the passanger side of the fuel bowl. unless the cps is a reputable name, i would put the old one back on. the rpm might not have been coming up due to the battery issue.
 
Reply
Old Oct 15, 2006 | 11:52 AM
  #4  
The Rat 2's Avatar
The Rat 2
Thread Starter
|
Freshman User
Joined: Feb 2006
Posts: 43
Likes: 0
From: Elroy, Wisconsin
Originally Posted by vloney
the high pressure oil reservoir is on top of the motor in front, under the panel that says powerstroke diesel. On the top of the reservoir is a plug, remove it. There should be oil inside no more than 1" below the hole. If not, you have an oil delivery issue. Use a small oil can and fill the reservoir with oil and see if it will start.
OK, I charged up the new batteries, then checked the HPOP reservoir and found the oil to be 2 inches below the top, so I added oil to near the top. I also checked the fuel filter. It had been changed less than 5,000 miles ago and is still clean. Still no improvement. the symptoms are the same. Thanks for the suggestion, any other ideas?
 
Reply
Old Oct 15, 2006 | 11:57 AM
  #5  
The Rat 2's Avatar
The Rat 2
Thread Starter
|
Freshman User
Joined: Feb 2006
Posts: 43
Likes: 0
From: Elroy, Wisconsin
Originally Posted by vloney
the high pressure oil reservoir is on top of the motor in front, under the panel that says powerstroke diesel. On the top of the reservoir is a plug, remove it. There should be oil inside no more than 1" below the hole. If not, you have an oil delivery issue. Use a small oil can and fill the reservoir with oil and see if it will start.
I charged the new batteries, checked the HPOP reservoir and found it was 2 inches from top, so I added oil. Checked the fuel filter, it looked good (less than 5,000 miles on it). Tried to start it and still the same symptoms as before. Any Ideas?
 
Reply
Old Oct 15, 2006 | 12:00 PM
  #6  
The Rat 2's Avatar
The Rat 2
Thread Starter
|
Freshman User
Joined: Feb 2006
Posts: 43
Likes: 0
From: Elroy, Wisconsin
Reservoir was at 2 inches, added oil to near top. Charged new batteries and checked fuel filter, but still the same symptons. Any ideas?
 
Reply
Old Oct 15, 2006 | 01:06 PM
  #7  
Uzumati's Avatar
Uzumati
Post Fiend
Joined: Jun 2006
Posts: 5,497
Likes: 7
From: Central, Al
Originally Posted by The Rat 2
My 2001 7.3 Powerstroke failed to start yesturday. No Warning signs. When I turned the ignition switch on, I noticed the SES light on and the WTS light never came on. The engine cranks but does not fire.
Check the IDM and PCM relay under the hood and the 3 fuses under the dash that tie into PCM functions, a no WTS and no SES light indicate PCM failure. Could be due to power issues.

Fuses & Relays: https://www.ford-trucks.com/forums/a...achmentid=2836
 
Reply
Old Oct 15, 2006 | 01:11 PM
  #8  
Uzumati's Avatar
Uzumati
Post Fiend
Joined: Jun 2006
Posts: 5,497
Likes: 7
From: Central, Al
Originally Posted by The Rat 2
My 2001 7.3 Powerstroke failed to start yesturday. No Warning signs. When I turned the ignition switch on, I noticed the SES light on and the WTS light never came on. The engine cranks but does not fire.
Check IDM and PCM relays under the hood and fuese under the dash that tie into pcm functions. No WTS and SES lights indicate PCM failure. Could be cause by no power.

Fuses and Relays : https://www.ford-trucks.com/forums/a...achmentid=2836
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Oct 15, 2006 | 08:38 PM
  #9  
The Rat 2's Avatar
The Rat 2
Thread Starter
|
Freshman User
Joined: Feb 2006
Posts: 43
Likes: 0
From: Elroy, Wisconsin
Charged the new batteries, checked HPOP resrevoir level and it was at 2 inches below top, so I added oil and checked fuel filter. It is OK with only 5000 miles on it. Tried to start it and got the same symptoms as before. Any other suggestions?
 
Reply
Old Oct 15, 2006 | 08:40 PM
  #10  
The Rat 2's Avatar
The Rat 2
Thread Starter
|
Freshman User
Joined: Feb 2006
Posts: 43
Likes: 0
From: Elroy, Wisconsin
It looks like I have a relay and also a module. It is a California Truck and from what I read in the forum, should have a module instead of a relay. Anyway, I suspect that the ebay CPS I put in is also bad, so ordered another one. Will try that, then attack the relay, module question.
 
Reply
Old Oct 15, 2006 | 09:08 PM
  #11  
BowTieHatr's Avatar
BowTieHatr
Postmaster
Joined: Sep 2005
Posts: 2,725
Likes: 3
From: Florence,SC
the relay is for the intake air heater.
 
Reply
Old Oct 16, 2006 | 01:10 PM
  #12  
Wolverine69's Avatar
Wolverine69
Junior User
Joined: Sep 2006
Posts: 66
Likes: 0
From: Ofallon, MO
Fuses & relay diagram for a 2000 year truck?

Amiller93,

Do you happen to have a similar link to the fuses & relays for a 2000 year truck? I just purchased a 2000 F-450 and it came with no manuals and the fuse panel under the steeriing wheel is not labled at all. I have no idea what fuses are for what and so on.

I do plan on ordering several manuals from Helm though, hopefully today I'll get to it.







Originally Posted by amiller93
Check the IDM and PCM relay under the hood and the 3 fuses under the dash that tie into PCM functions, a no WTS and no SES light indicate PCM failure. Could be due to power issues.

Fuses & Relays: https://www.ford-trucks.com/forums/a...achmentid=2836
 
Reply
Old Oct 16, 2006 | 01:12 PM
  #13  
Tenn01PSD350's Avatar
Tenn01PSD350
Post Fiend
Joined: Feb 2006
Posts: 11,892
Likes: 2
From: Middle Tennessee
Originally Posted by Wolverine69
Amiller93,


I do plan on ordering several manuals from Helm though, hopefully today I'll get to it.
Save youself a ton of money and get the Karnage Systems DVD off of ebay.
 
Reply
Old Oct 16, 2006 | 01:15 PM
  #14  
Wolverine69's Avatar
Wolverine69
Junior User
Joined: Sep 2006
Posts: 66
Likes: 0
From: Ofallon, MO
I really like having hard copies of any kind of manual, that way I can keep them in my truck and not have to worry about always having my laptop with me and so on. I have been considering getting the manuals on DVD too, if the price is right.

Originally Posted by Tenn01PSD350
Save youself a ton of money and get the Karnage Systems DVD off of ebay.
 
Reply
Old Oct 16, 2006 | 01:29 PM
  #15  
Tenn01PSD350's Avatar
Tenn01PSD350
Post Fiend
Joined: Feb 2006
Posts: 11,892
Likes: 2
From: Middle Tennessee
Originally Posted by Wolverine69
I really like having hard copies of any kind of manual, that way I can keep them in my truck and not have to worry about always having my laptop with me and so on. I have been considering getting the manuals on DVD too, if the price is right.
Fair enough. $23 for the DVD. BTW, I'm looking at the diagram for the 2000 year truck. It is pretty much identical to the 01 with the exception of fuse 15 which is not used per the 00 diagram. It is in some kinda viewer format that I am too challenged to do something with in order to upload.
 
Reply



All times are GMT -5. The time now is 11:20 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE