Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

turbo install help!!!

Thread Tools
 
Search this Thread
 
Old Sep 2, 2006 | 06:00 PM
  #1  
bloomy63's Avatar
bloomy63
Thread Starter
|
Senior User
Joined: Jul 2005
Posts: 285
Likes: 0
From: York, PA
turbo install help!!!

i'm changing out the crush gaskets in between the up pipe and the y pipe, and i cannot get the y pipe and the turbo to lign up, i've tried to loosen up the flange on the y pipe where the up pipes meet and install the pedistal and turbo, clamp the y and turbo together to align everything up, then i tighten up the flanges as much as possible and everytime i remove the turbo and pedistal to get to the y pipe flange bolts to tighten them up the y pipe moves. what a pain in the but!!!!!!!
i've been at it since 11am. anyone have any tricks to get everything lined up??

i need to get this together tonight. thanks in advanced
 
Reply
Old Sep 2, 2006 | 08:23 PM
  #2  
PowerstrokeJunkie's Avatar
PowerstrokeJunkie
Post Fiend
Joined: Jul 2005
Posts: 14,582
Likes: 12
From: 21791
there is a little dowel that sticks out of the collector, that mates in a hole in the actual turbine housing. if you just put the turbo on the pedestal, and slap the clamp over, you may not get it in there. you need to unbolt the turbo from the pedestal, (make sure the o-rings stay in place), then lift the front of the turbo so it will rotate and pop into place. once it is in place, there will be no gap between the turbine flange and the flange on the exhaust collector.

http://img.photobucket.com/albums/v3...t/DSCF2918.jpg
 
Reply
Old Sep 2, 2006 | 09:46 PM
  #3  
bloomy63's Avatar
bloomy63
Thread Starter
|
Senior User
Joined: Jul 2005
Posts: 285
Likes: 0
From: York, PA
my problem wasn't getting the pin to align, i could get the flange to algin on the back of the turbo then it would not align with the pedistal, and vice versa. i tried to flex it to get it lined up but it was too much. the problem was getting the y pipe outlet flange back in the correct posistion after removing it.
i finally got it right after the 5th time, and just got back from a test ride, and turbo response has increased dramatically!! it must have been leaking real bad

thanks for your help stroken_it7.3
 
Reply
Old Sep 2, 2006 | 11:05 PM
  #4  
dirty1's Avatar
dirty1
Tuned
20 Year Member
Joined: Feb 2006
Posts: 273
Likes: 0
From: MA
Glad to hear that you got it fixed. I know how much of a pain it is putting it all back to gether and finding that something does not line up. Enjoy!

Dirty
 
Reply
Old Sep 3, 2006 | 10:04 AM
  #5  
CAT_man_963's Avatar
CAT_man_963
Posting Guru
Joined: Feb 2004
Posts: 2,248
Likes: 1
From: Elverson, PA
Bloomy glad you got it fixed - we did those crush gaskets on my buddy's truck a couple months ago.... AFTER we had the collector pulled off.... I was laying there on top of the motor and I was thinking "DOH - how the HELL am I gonna get that thing back on exactly right - just the way it was.... ...@$#%&*(@()!^#%@$ "

Somehow - we must have gotten VERY lucky and got the collector pipe bolted back on the up-pipes at the same spot - because everything lined up fine when we put 'er back together...
 
Reply
Old Sep 3, 2006 | 02:45 PM
  #6  
bloomy63's Avatar
bloomy63
Thread Starter
|
Senior User
Joined: Jul 2005
Posts: 285
Likes: 0
From: York, PA
i wish i would have had the same luck.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
RA31925
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
9
Jul 13, 2013 03:51 PM
wulfman
6.0L Power Stroke Diesel
4
Dec 26, 2010 08:59 AM
marvinlong
1999 - 2003 7.3L Power Stroke Diesel
1
Oct 10, 2005 10:57 PM
smassie88
Excursion - King of SUVs
1
Feb 13, 2005 08:13 PM




All times are GMT -5. The time now is 09:42 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE