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Custom Nerf bars

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Old Jun 23, 2006 | 04:30 PM
  #1  
Fraalan's Avatar
Fraalan
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Custom Nerf bars

I have a fabricator/vendor that specializes in stainless steel.
He has some 3" and 4" s/s tubing available at a cheap price.
I planned on having the ends fully welded, and just having a straight bar.

My questions are as follows.

1) Is 4" too big? or will it look tough?

2) Do I need to use all 4 mounts. I have an extended cab and want to go wheel to wheel. I have seen nerf bars on ebay with only 2 mounts. I hate to see it bow in the middle. Perhaps some field testing is in order. I dont know the thickness of the stainless. hopefully 14 ga.

3) At the step points I would think it may be slippery at times. Any Ideas besides notching and welding in flat steps? (labor!!) I have diamond plate available to wrap a few 12" wide sections of necessary. I know there is also the cheezy non slip stickers that will look cruddy fast. I also have a laser and waterjet available to do some kind of pattern, but I am concerned with debris getting inside the tubes.

Thanks
 

Last edited by Fraalan; Jun 23, 2006 at 04:40 PM.
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Old Jun 23, 2006 | 04:55 PM
  #2  
CAT_man_963's Avatar
CAT_man_963
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From: Elverson, PA
Man I dunno - it would have to be the right truck for the 4" to really look good - but it'd be pretty darn cool too!!

I tend to do a little overkill when it comes to mounting things up - so I'd probably do 3 or more mounts.

I'd take the diamond plate wrap as a first choice - I think that would be the best looking option
 
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Old Jun 23, 2006 | 05:57 PM
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Clint Knotts's Avatar
Clint Knotts
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If you weld the ends all the way around,drill a 1/8" hole in the bottem somewhere to keep them from splitting.I have seen this happen,something to do with condensation and freezing and thawing.
 
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Old Jun 23, 2006 | 06:06 PM
  #4  
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Fraalan
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good comments.

4" could look goofy, or distinguished depending on how it is mounted.

I think I'll hold each up to the truck to decide.
 
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Old Jun 23, 2006 | 10:48 PM
  #5  
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powrstrkn'
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From: Middle of a field CT
if it were me i'd cut another piece of expanded metal (stainless) and rivet/bolt it where i wanted it to be a "step"
hope that made sense
 
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