Notices
All Things Towing Conventional, 5th Wheel, Toy Hauler, Flatbed, Gooseneck, Electrical/Brakes/etc.

tekonsha questions

Thread Tools
 
Search this Thread
 
Old Apr 20, 2006 | 06:37 PM
  #1  
vancouverpower's Avatar
vancouverpower
Thread Starter
|
Elder User
Joined: Oct 2004
Posts: 602
Likes: 0
tekonsha questions

I have a 99.5 f250 that has a tekonsha voyager brake controller in it. I bought the truck used and it came with the controller installed. Today is the first time I have tried to use it and it isn't working. I'm wondering where to start looking to figure out why it's not working. The little light on the controller has never lit up, I thought maybe it would with the trailer hooked up but no luck.

I read somewhere that the controller should have a fuse under the hood but I don't have any idea what one (if any) should be checked. Also between the brake master cylinder and the power distribution box there is a small box that looks like it should have two relays in it. Are these for the controller? Or maybe for a option the truck doesn't have?

Any help would be great. Thanks in advance.
 
Reply
Old Apr 20, 2006 | 07:57 PM
  #2  
5_labsownus's Avatar
5_labsownus
FTE Chapter Leader
20 Year Member
Liked
Loved
Community Favorite
Joined: May 2002
Posts: 42,772
Likes: 3,170
From: Fraziers Bottom, WV
Club FTE Gold Member
/www.tekonsha.com/tevoyagerintro.html Will have the information about wiring on the right side of the page. Most installers use circuit breakers but some use fuses. I would look to see if the hot wire is unhooked from the battery!

Rod
 
Reply
Old Apr 20, 2006 | 08:44 PM
  #3  
Texascadillac42's Avatar
Texascadillac42
Elder User
Joined: Oct 2004
Posts: 563
Likes: 3
If the Voyager turns out not to work, its almost doing you a favor. Buy a Prodigy and forget about it, the amount of difference between the 2 is mindblowing, and the Prodigy is only 100 bucks or so anyway.
 
Reply
Old Apr 20, 2006 | 10:13 PM
  #4  
vancouverpower's Avatar
vancouverpower
Thread Starter
|
Elder User
Joined: Oct 2004
Posts: 602
Likes: 0
Originally Posted by 5_labsownus
/www.tekonsha.com/tevoyagerintro.html Will have the information about wiring on the right side of the page. Most installers use circuit breakers but some use fuses. I would look to see if the hot wire is unhooked from the battery!

Rod
Well I just followed the wires from the controller and they plug in to the factory Ford harness. So I checked out the Ford owners manual, it has a giant fuse under the hood for the controller. It's fine.

I then looked at the tekonsha web site and from what I can tell the trailer must have a open circuit somewhere or not wired correctly causing the controller to fail.
 
Reply
Old Apr 21, 2006 | 07:03 AM
  #5  
live4nascar's Avatar
live4nascar
New User
Joined: Jan 2006
Posts: 23
Likes: 0
On the 250SD the relay box is a little box hanging on the left side (as viewed from the front of the truck) of the PDB that houses only these two relays... On my truck, in the PDB box, position 26 (trailer brakes) is the center row, 2nd fuse from the firewall... Position 16 is the left side (looking from the front of the truck) and the 4th fuse from the firewall... The relay closest to the firewall is the battery charge and the forward relay is the trailer tow backup relay... The backup relay puts 12 volts on the centerpin of the 7 pin connector for trailer backup lights when the gearshift lever is put into reverse...



That was a page from another site that helped me get my trailer brake going. If ya need more help i have all kinds of stuff saved on my pc that may help ya out.
Some of what i posted may not apply to u, I just cut and pasted a bunch of stuff
 
Reply
Old Apr 21, 2006 | 08:26 AM
  #6  
001-F DORF's Avatar
001-F DORF
Senior User
Joined: Jan 2004
Posts: 199
Likes: 0
From: Dixie
A regular 12v test light between the brake pin in the plug and a good ground will light the indiactor on the controller. Then as you aplly the brake or activate the slider the test light will light in relation to the amount of brakes applied. The brake pin is in the number 2 position in the plug or the blue wire. This pin is located at the 5 o'clock position in the truck plug. I added a drawing of the plug.

 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
bwbarnes
Ford Truck Parts for Sale
1
Jun 1, 2014 07:07 PM
Ginther
1999 - 2016 Super Duty
10
Apr 14, 2013 05:15 PM
DrFord
All Things Towing
6
Jan 7, 2009 09:50 AM
crmarshall
1999 - 2016 Super Duty
10
Apr 25, 2008 06:53 PM
Izzy351
1999 - 2003 7.3L Power Stroke Diesel
23
Feb 14, 2008 01:55 PM




All times are GMT -5. The time now is 12:57 PM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE