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Old Mar 28, 2006 | 11:43 AM
  #1  
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FAB150
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From: Fairmont, WV
Pressure test

Who or how do you go about pressure testing an intercooler?
 
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Old Mar 28, 2006 | 12:11 PM
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mech2161
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Go to Lowes, or Home Depot hardware dept. Find the parts you need to fit the inlet of your turbo. Plastic end cap, rubber adapter and clamps. Tap the end cap to fit a piece of air hose. Make sure you can regulate the pressure from zero up. If you try to go over about ten pounds you will need to use tie wire or a strap to hold it to the turbo. Spray all fittings with soapy water.
 
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Old Mar 28, 2006 | 12:16 PM
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So you would use the air pressure from the turbo?
 
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Old Mar 28, 2006 | 12:20 PM
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Air compressor, engine not running. This will test the entire system.
 
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Old Mar 28, 2006 | 12:23 PM
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OK. Im following you now. I was talking more in the lines of testing an 6.0 intercooler off the truck.
 
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Old Mar 28, 2006 | 12:33 PM
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From: Columbia, MO
You can use a similar method, but completely cap one end (the outlet) of the intercooler, and then make the fitting for the inlet side where you can apply regulated air pressure form a compressor. Test for leaks with soapy water.

Or, you can take it to a radiator shop and have them test it. If you find leaks and want them fixed, the shop will have to test it again to find the leaks so they can fix them. I priced the radiator shop locally, they'll clean it out and test it for about $50.
 
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