Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Pyro Install

Thread Tools
 
Search this Thread
 
Old Feb 7, 2006 | 09:24 PM
  #16  
marvinlong's Avatar
marvinlong
Senior User
Joined: Aug 2004
Posts: 296
Likes: 0
From: pawhuska,okla.
i used a cordless going pretty slow and had no problems. wish i had a tap handle but instead used a 12pt. socket. worked ok but squirilly
 
Reply
Old Feb 7, 2006 | 09:29 PM
  #17  
hink10's Avatar
hink10
Fleet Mechanic
20 Year Member
Joined: Jun 2004
Posts: 1,296
Likes: 1
From: Coal Valley, Illinois
I used a step drill bit for the hole, worked very good and didn't have to change bits. I used a magnet too and then sucked out with shop vac.
 
Reply
Old Feb 7, 2006 | 09:30 PM
  #18  
Muktown's Avatar
Muktown
Posting Guru
Joined: Jan 2006
Posts: 1,605
Likes: 1
From: Elkhorn, WI
yes be sure to get your tap started straight and check your thread depth because pipe thread is a tapered thread that actually seals on the thread. that is why the sensor will not bottom out into your exhaust manifold
 
Reply
Old Feb 7, 2006 | 09:32 PM
  #19  
PowerstrokeJunkie's Avatar
PowerstrokeJunkie
Post Fiend
Joined: Jul 2005
Posts: 14,582
Likes: 12
From: 21791
when i was finished drilling and tapping my manifold, i took my shop vac and sealed the area around it and sucked out all the shavings. when i was done, i took the top off and looked in the cart of dust and dirt out of curiousity, and it had a fine layer of soot on the top. along with the shavings, it sucked some of the carbon out too.
 
Reply
Old Feb 7, 2006 | 10:06 PM
  #20  
rmilchman's Avatar
rmilchman
Thread Starter
|
Elder User
Joined: May 2002
Posts: 858
Likes: 0
From: Robbinsville NJ
Originally Posted by Muktown
yes be sure to get your tap started straight and check your thread depth because pipe thread is a tapered thread that actually seals on the thread. that is why the sensor will not bottom out into your exhaust manifold
If it's tapered how do you know when to stop cutting the thread? Keep measuring until you just get the depth of the pipe?
 
Reply
Old Feb 8, 2006 | 06:56 AM
  #21  
missouguy's Avatar
missouguy
Elder User
Joined: Oct 2003
Posts: 640
Likes: 0
Originally Posted by marvinlong
i used a cordless going pretty slow and had no problems.
I did dip the bit in light bearing grease and all the shavings pretty well stuck to it. Used about 3 bits working up. But then I am paraniod. No sweat.

Frank
 
Reply
Old Feb 8, 2006 | 06:58 AM
  #22  
Kwikkordead's Avatar
Kwikkordead
Fleet Owner
Shutterbug
Liked
Loved
Community Favorite
Joined: Jun 2004
Posts: 25,090
Likes: 1,111
From: Rio Rico, AZ.
Originally Posted by rmilchman
If it's tapered how do you know when to stop cutting the thread? Keep measuring until you just get the depth of the pipe?
Yes. The best way is to remove the tap after cutting in a few turns and experimentally thread the fitting into the manifold. It needs to start to feel snug at about three turns in. It will be nice and tight by the time you get to the shoulder.
 
Reply
Old Feb 8, 2006 | 08:03 AM
  #23  
Hotwheelbill's Avatar
Hotwheelbill
Elder User
Joined: Jan 2006
Posts: 692
Likes: 0
From: Fernandina Beach, Florida
Originally Posted by missouguy
I did dip the bit in light bearing grease and all the shavings pretty well stuck to it. Used about 3 bits working up. But then I am paraniod. No sweat.

Frank
Good idea! It should keep some shavings out of your face too!
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Feb 8, 2006 | 09:13 AM
  #24  
hink10's Avatar
hink10
Fleet Mechanic
20 Year Member
Joined: Jun 2004
Posts: 1,296
Likes: 1
From: Coal Valley, Illinois
Originally Posted by missouguy
I did dip the bit in light bearing grease and all the shavings pretty well stuck to it. Used about 3 bits working up. But then I am paraniod. No sweat.

Frank
If you use grease, be careful not to get any excess grease in the pipe or the shavings might get stuck in the pipe rather than to the bit.
 
Reply
Old Feb 8, 2006 | 06:30 PM
  #25  
Muktown's Avatar
Muktown
Posting Guru
Joined: Jan 2006
Posts: 1,605
Likes: 1
From: Elkhorn, WI
Originally Posted by rmilchman
If it's tapered how do you know when to stop cutting the thread? Keep measuring until you just get the depth of the pipe?
you want the probe tip about the center of your exhaust flow. the nut on your pyro will not be touching the manifold and you will see a couple of threads. i think mine is about three quarters up the the threads with the other quarter sticking out of the manifold
 
Reply
Old Feb 8, 2006 | 06:33 PM
  #26  
Muktown's Avatar
Muktown
Posting Guru
Joined: Jan 2006
Posts: 1,605
Likes: 1
From: Elkhorn, WI
Originally Posted by hink10
If you use grease, be careful not to get any excess grease in the pipe or the shavings might get stuck in the pipe rather than to the bit.

i agree i just drilled mine dry and straight up so all the shavings fell down and then i stuck a telescoping magnet into the pipe and got the rest of them then i took a shop vac to the hole. i know its a little paranoid and the shavings that are left will just blow right by the turbo but i diddnt want to take a chance
 
Reply




All times are GMT -5. The time now is 01:22 PM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE