Safe cab removal
When I go to put my cab back on, just becuase of the height and the fact I don't won't to screw up any of my resto work, I'm going to build a tall "A" frame with a chain-fall to raise the cab, roll the truck under and then lower it down once its lined up. These cabs, when empty don't weigh all that much, maybe 500-600 pounds, if that
Place a floor jack at the back of the cab, centered across the width of the truck, and put a block of wood between the floorjack and the bottom fo the cab. Jack up off the frame about four inches. Put cinderblocks at the corners then lower the cab onto the blocks.
Do the same in the front.
Jack the back up again off the cinderblocks, then place a 2x8 that's several feet longer than the width of the truck, across the cinder blocks.
Do the same in the front.
Then place the floorjack under the 2x8's outside the frame, and lift off ONE CORNER off the cinderblocks. THen move those released cinderblocks outside of the jack towards the end of the 2x8. Repeat for the other three corners.
Now, if I described this correctly, and you followed it correctly <grin>, you should have four piles of cinderblocks with two 2x8's going across the frame, with the cab sitting on the 2x8's, with enough room underneath to clear the frame/tires and so forth. Make sure the wheels are straight, and roll the frame out from underneath the cab.
This is how I removed the cab of my crewcab, which is larger, and heavier than a regular cab. All by myself. No damage other than minor paint scuffing at the very bottom in the rear of the cab.
GO REAL SLOW. If anything seems even slightly wobbly/hokey/unsafe, STOP so you don't lose the cab on it's side, or something equally painful.
You can do the same thing with the bed... or use my method here:
http://frederic.midimonkey.com/f350-bedrepair.html
If your truck fits inside your garage (mine doesn't even come close) and you have enough ceiling clearance, you can take the doors off, and put two 2" diameter pipes through the door openings, and wrap them really well in old blankets, rags, or whatever. Then suspend those pipes from the ceiling, using four pulleys, to a central point, and tie them together, and using an electric winch or a crank winch or something winch-like, lift the cab off the frame that way, and roll the frame out from underneath.
While your cab/bed is off, that's the best time to do any work you need to do to the typically rusty cab corners, floorboards, and so on. Even if it's not too bad, I'd at least scrub the heck out of the underside, prime and paint if not coat with a bedliner type substance before reinstalling.
Just because it's a PITA to do alter on, while it's on the frame.
Last edited by frederic; Jan 26, 2006 at 07:50 PM.
bruin52
Ric Beach
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The "rig" is nothing more than a standard 2-ton engine crane that I made an extension. In this picture it's clamped down ready for welding:
The long piece slips into the crane, and is retained by friction, since my chain lengths provided for the crane to be angled upwards just as things got taught. The short piece is what sticks out of the crane, hanging over the bed.
If you can weld, or have a friend who welds, you can make this easily enough. It took me significantly longer to rummage through my scrap pile to find suitable length steel than to actually make it.
At the joint, I cut both pieces at a three or four degree angle, giving me a total angle of six to eight degrees. Probably not necessary, but it allowed me to use shorter chains, which helps reduce sway and twist while dangling in the air.
The end that the chain goes into was also simple... I simply bored a 1.5" diameter hole on the bottom, sliped the chain in, and marked where the bolt goes across the width of the end. Drilled the bolt hole both sides, inserted the chain and bolt, then on the bottom welded two 1/8" thick pieces of flat steel boxing it in over the large diameter hole I drilled. A slot would have been better, but I had already welded the two long peices together, so trying to manipulate this on my drill press (with a milling bit) was going to be too much work. So, the end was a hack job.
Obviously, it worked
Ford Trucks for Ford Truck Enthusiasts
The bed was heavier and took 4 of us.




