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Old Nov 2, 2005 | 12:15 PM
  #1  
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Unhappy Transmission cooler.......

Have been following the transmission problem threads here for a while since I have the "losing transmission fluid when tranny gets hot" problem on my 91 3.0 XLT. One thing that is always mentioned is to add a transmission fluid cooler to the factory "in the radiator" cooler. I finally bit the bullet and purchased a cooler. Got all my tools together and started to crawl under the front end to look for a good mounting place for the cooler. I happened to glance into the slot in the bumper and noticed what looked like an addional cooler. Upon closer inspection I saw that it was indeed hooked to the tranny fluid return line from the radiator. I have my "parts" van (90 Eddie Bauer 3.0) sitting next to my driveway and I checked it also. It has the same cooler installation as the 91. Since I have had the 90 since new, I can attest that this was a factory installation. I really feel like an idiot now, with a cooler and no place to put it (no jokes please). Did Ford at some time start adding factory transmission coolers? Someone please shed some light on this for me.

Klaus Cook
Houston, Texas
 
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Old Nov 2, 2005 | 12:26 PM
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The factory cooler has always been there for Aerostars built in the 90s. However, it's rather small and didn't have good airflow, so it's practically useless. I put another Hayden cooler right in front of the condenser (you must remove the grill) for the transmission, and use that little factory cooler for the power steering. Believe me, the power steering got awfully hot too. While you are at it, it might be a good idea to put in a Magnafine inline filter for the Power Steering since you have everything already removed and rerouted.

Regards

P.S. Tried as I had, I couldn't come up with a joke for the "have a cooler and no place to put it." So, no joke this time, but not for lack of trying
 
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Old Nov 2, 2005 | 01:53 PM
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Gentlemen,

While additional transmission coolers are always good, remember, when driving with the tc locked up, NO heat is being made in the transmission. Learning how to drive with the tc locked up is critical, especially in heavy loading or towing. The aero transmission has a particularly loose, slippy, heat making and fuel wasting tc. drive with it locked up and all these problems go away. I have several posts which I believe are important to a4ld life.

My trans heat gauge has rubbed my nose in this concept.

Ken
 
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Old Nov 10, 2005 | 01:46 PM
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Pardon me for being new, but What is a TC? I will also do some searches...
 
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Old Nov 10, 2005 | 02:21 PM
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Originally Posted by dnachristen
Pardon me for being new, but What is a TC? I will also do some searches...
TC stands for Torque Converter, which sits right in front of the Automatic Transmission and is bolted onto the flywheel.

Sometimes it's also an abbreviation of the Transfer Case, which applies only to 4-wheel-drive vehicles, and is bolted to the rear of the transmission.
 
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Old Nov 10, 2005 | 02:28 PM
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Ahhhh...ok. How does one "Lock" the Torque Converter? Do you have to buy a special one, or is there a way to do it?
Reason I'm asking is that my tranny overheats. Sounds like locking the TC takes care of the heat problem?
 
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Old Nov 10, 2005 | 03:25 PM
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The TC is suppose to automatically lock up. Sounds like you are having tranny issues related to it leaking fluid. Low or high fluid will cause it not to lock up.
 
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Old Nov 10, 2005 | 04:10 PM
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Sorry, Yhis is my very first automatic transmission. Don't know much about them...

Sorry for hi-jacking the thread too...
 
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Old Nov 11, 2005 | 04:24 AM
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welcome to the wonderful world of "tranny leaking when hot" I've lived with it for the past 8 years and learned how to avoid this problem. However, I think the extra large tranny cooler is a great idea and my next project.

Actually I remember an ad I saw in the Rand McNally roadmaps I used to buy in the USA: picture of a desparate guy in a shop, his Olds Cutlass on the lift with a busted tranny and the old, seasoned mechanic telling him: "shoulda had a Hayden transcooler"
 
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Old Nov 11, 2005 | 04:27 AM
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hi tom,
there are millionaire transmission shop owners on the edge of US deserts here, make all their money in the summer and spend their winters in Palm Springs or Hawaii.
 
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Old Nov 11, 2005 | 04:29 AM
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hi tom,
there are millionaire transmission shop owners on the edge of US deserts here, make all their money in the summer and spend their winters in Palm Springs or Hawaii.
those mountains in Sw. must be a tranny killer?
 
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Old Nov 11, 2005 | 08:55 AM
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the 3.0 does not like mountains with the TC locked. I usually tackle them by going 80 (90 in Germany) and as soon as the needle hits 70 I shift into 3rd (D). If I'm not too much loaded I can maintain an uphill speed of 60. The tranny is ok as long as I don't stomp the pedal.
On country roads, mountains are no problem. The old girl has lots of torque in lower speeds. Downhill I use the engine brake by shifting into 2 or even in 1 if necessary.
 
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Old Nov 11, 2005 | 01:02 PM
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I drive weekly between sedona and phoenix, az and there are terrible long hills to climb in 110 degree weather. As long as I keep the torque converter locked the trans temp never exceeds 200 degrees. If I allow the tc to unlock, it is Katie-bar-the-door on temp. It races to 300 within 60 seconds. The magic is to drive with the damn thing locked up no matter what you have to do, or enjoy the toast. I calculate that at 15% slip and 100 hp going through the transmission, 38,000 btu are being made. since the a/c on an aero is rated at 12000 btu (1 ton), it would take 3 a/c size heat exchangers to dissipate that heat. They must be driven with thought to tc locked up.

Ken
 
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Old Nov 11, 2005 | 11:34 PM
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ken....you ever have the feeling no one's listening? or in this case reading?
 
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Old Nov 12, 2005 | 12:27 AM
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Originally Posted by xuzme720
ken....you ever have the feeling no one's listening? or in this case reading?
Xuzme, this is where you are wrong, my friend. I listen, I just don't know how to tell when the thing is locked up. I may have to put in a few LEDs to signal me when the 3-4 solenoid kicks in and when the T/C clutch kicks in. I even went as far as reading the wiring diagram and identifying the connectors involved where I can jack out two wires. I think it's 96_4wdr who first posted this idea, and I'm in the process of doing just that. I'll let you guys know what I did when it's done, maybe in a year or two
 
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