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Old Sep 30, 2005 | 09:25 AM
  #1  
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Unhappy Back Latch Blues

well i guess it's true ... sooner or later everything breaks down

the rear hatch on our '93 aerostar ext awd decided to stop closing

the handle is loose ... in fact ... looks like one side is broken off
[rivet]

how hard is this too fix?
what can i do to make sure it doesn't happen again .. or atleast for awhile?

tools needed?

pictorial would be great!

any/all suggestions welcomed

cheers
 
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Old Sep 30, 2005 | 05:31 PM
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Consider yourself LUCKY.
It could have stopped working in the closed position.
Go to a junk yard & get a latch & handle and replace yours.
 
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Old Sep 30, 2005 | 06:19 PM
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Exclamation

thanks for replying back so quickly....

as per my question(s)....

easy to do? tools needed? has anyone changed one before?

~~~~~~~~~~~
 
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Old Oct 1, 2005 | 12:39 AM
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Well while digging through my Ford CD I found this schematic for you of with all the parts on the rear liftgate with the corresponding part numbers and some instructions. Whip it out at the Ford dealership and raise an eyebrow .

Plus you can find the specific part thats broken on the schematic and maybe save yourself some cash.

Also the rivets do have a part number see 3 on the schematic which is part number 390134-S100.

To remove the latch:

1. Open liftgate and remove liftgate door trim panel and liftgate handle, if so equipped.

2. Disconnect liftgate latch release rod from control assembly.

3. Remove three latch retaining screws and remove luggage compartment door lock mechanism cover (43243) and latch from liftgate.

4. On vehicles equipped with liftgate ajar warning switch, pull latch slightly away from liftgate and disconnect electrical wire harness from the latch.

To install, reverse Steps 1 through 4. Tighten latch retaining screws to 4-8 N-m (36-70 lb-in).

Rear Liftgate Parts Breakdown





 

Last edited by krankshaft; Oct 1, 2005 at 12:47 AM.
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Old Oct 1, 2005 | 03:33 AM
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No it isn't really easy. But it isn't anything you need a pro for either. Just takes time.
Basic hand tools do it.
 
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Old Oct 1, 2005 | 04:04 AM
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Is it broken or is iot just the rivit corroded, I had to replace mine with a nut and bolt as is working fine.
 
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Old Oct 1, 2005 | 09:21 AM
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Thumbs up Thank You ... Thank You ... Thank You

Thank You ... Thank You ... Thank You

[on knees ... bowing to lord of knowledge] haha lol

seriously though ... thanks to all for input

krankshaft ... love the pictorial ... where can one find that cd?

dealer item??

thanks again

Gary
 
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Old Oct 1, 2005 | 03:27 PM
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E-bay for about $10.00 just search for Aerostar CD. Has pulled me out of a few jams myself its a Ford dealer CD .
 
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Old Oct 1, 2005 | 03:50 PM
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Or you can download it from www.jonheese.com and burn your own. I don't know how legal it is, though!
 
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Old Oct 1, 2005 | 04:14 PM
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So Copper you've been holding out on me huh .

Very nice but not helpful at all if your not a broadband user since the ISOs are so large.
 

Last edited by krankshaft; Oct 1, 2005 at 04:42 PM.
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Old Oct 1, 2005 | 06:27 PM
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Originally Posted by copper_90680
Or you can download it from www.jonheese.com and burn your own. I don't know how legal it is, though!
That's one of the best posts ever! Thank you!
 
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Old Oct 1, 2005 | 06:30 PM
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Somebody actually posted that site here on the Aerostar forum a few months ago. I'm just repeating his post. I bought mine on Ebay just like you, Krankshaft The guy probably downloaded that same CD off of the site and sold it to us poor unsuspecting souls
 
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Old Oct 1, 2005 | 08:56 PM
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(cough) Your welcome (cough)


BTW the walmart site is interesting also.
 
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Old Oct 1, 2005 | 09:11 PM
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Oh so that was you, Nighthawk, who first posted that link See, Krankshaft, I'm not the one holding out on you
 
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Old Oct 1, 2005 | 09:18 PM
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Originally Posted by copper_90680
Oh so that was you, Nighthawk, who first posted that link See, Krankshaft, I'm not the one holding out on you
I usually post the link right after you or krank post about spending $10 on ebay for the CD. I guess no-one listens to me.
 
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