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You need suppresion wires to prevent interference.
"Solid metal (copper, tin-plated copper and/or stainless steel) conductor wires are still used in racing on carbureted engines, but can cause all sorts of running problems if used on vehicles with electronic ignition, fuel injection and engine management systems, particularly if vehicle is driven on the street — and damage to some original equipment and modern aftermarket electronic ignition and engine management systems can occur. Solid metal conductor wires cannot be suppressed to overcome EMI or RFI without the addition of current-reducing resistors at both ends of wires."
Makes sense, thanks! I use solid copper on my 1925 and 1937 cars and never have to replace them as I do on the Aerostar. Modern "planned obsolence" technology! Bah-humbug!
FYI, just bought Motorcraft OEM plug wires from dealer for $70, compared to about $30 for the Discount Auto set, which is what I bought 4 years/50K miles ago . So hopefully they will last at least 2X as long. Right?
Not yet installed as I am waiting for my code scanner to arrive.
Not only will they last longer, they actually work. The 3.0 and 4.0 motors are very picky about the quality of the plugs and wires. The must be OEM quality. I use NAPA premium wires, which are designed to be identical to OEM, and they work great. Bosch on the other hand does not work so well. They miss and just don't hold up. Autolite is the same as Motorcraft. Those are the only wires you should use. And absolutely never use the "performance" wires.
OK - codes pulled. All that came up was 536 Brake On/Off (BOO) circuit not activated during KOER and 538 Insufficient RPM change during KOER Dynamic Response Test/. I did floor it and saw RPM shoot to 6000 RPM for a split second before releasing. Now what?
Changed the spark plug wires - Motorcraft OEM
Replaced the PCV valve
Thoroughly cleaned the IAC
Did the whole decarbon process w/ Seafoam, 20 miles at >3000 RPM & WOT 4/5 times.
No improvement. Stll rough idling and shuddering up to about 1800 RPM
The 2 codes above simply mean that you did not do those things at the right time during the test. It should give you a beep indicateing that it is ready for you to do those things.
Very many thanks to all for your great input. Ran the codes again today, and all that came up was 157 - Mass Air Flow sensor fault, low voltage. So followed one of the MAF theads:
https://www.ford-trucks.com/forums/showthread.php?s=&threadid=126093 <?xml:namespace prefix = o ns = "urn:schemas-microsoft-comfficeffice" /><o></o>
and followed instructions carefully. Bottom line is that the Party Bus seems to be running better. Average MPG prior to this was a dismal 11.2, so let's see what happens.