Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

banks intercooler

Thread Tools
 
Search this Thread
 
Old Apr 4, 2005 | 12:00 PM
  #1  
gotama's Avatar
gotama
Thread Starter
|
Senior User
Joined: Sep 2004
Posts: 161
Likes: 0
banks intercooler

how difficult will it be to install this unit...a banks 99 - 02 intercooler on my 97 f250 psd w/air?...will it be a hack job or what?...thanks guys
 
Reply
Old Apr 4, 2005 | 07:39 PM
  #2  
TimC63's Avatar
TimC63
Freshman User
Joined: May 2003
Posts: 34
Likes: 0
From: The Evergreen State
Hey Gotama!

Three parts to the answer to your question.

1) You say the Banks kit is for a SD. You didn't say whether you are getting the whole installation kit, or just the I/C core. The factory SD pipes are not a direct fit onto our year trucks, so it is likely that the Banks pipes (if you would be getting those) would not be a direct fit either.

2) Regarding the Hack Job! The Banks I/C will retrofit into your 97 with some fabrication and cutting, just as if you were retrofitting a factory SD I/C into your truck. Depending on where you "cut out" for the inlet and outlet for the I/C will effect how much metal you remove. Its not that you remove a lot, but depending on where you cut, you may have to cut through the double-thickness section of the radiator support.

3) Even if you were buying the whole Banks kit, the Y-pipe will for a SD will not fit your turbo. The early 99 trucks had the same turbo we have and as such the Early-99 Y-pipe from Ford will fit right in.

In total, the Banks I/C will fit and it is more efficient that a factory SD I/C. You do have to cut out some of your radiator support for the install, but no more than required for th SD retro.

I have done the 99+ SD retrofit. If you are interested in pictures and the write up in the install (including part numbers) there are on My Intercooler Install Webpage

Hope that helps!

God Bless,

TC
 
Reply
Old Apr 4, 2005 | 07:54 PM
  #3  
gotama's Avatar
gotama
Thread Starter
|
Senior User
Joined: Sep 2004
Posts: 161
Likes: 0
ya its the whole kit..brand new w/pipes and everything..i called and banks said the same thing bout fitting the turbo....guess i'll go w/the right one..wont be from banks though.im lookin at a ats i/c.ive used them b4 with a full turbo kit on my 6.9...it saved the truck from the junkyard! cause it was so slow till the ats went on..was really impressed w/ats...also the i/c about $500 cheaper...

awsome job btw..looks fantastic!
 
Reply
Old Apr 5, 2005 | 01:43 PM
  #4  
TimC63's Avatar
TimC63
Freshman User
Joined: May 2003
Posts: 34
Likes: 0
From: The Evergreen State
Do your research carefully if you are looking at the ATS kit that boasts a "no cutting" installation. The kit I am thinking of routes the pipes down low, under the radiator support and back up behind the bumper. That kits uses very small diameter pipes. Seems pretty restrictive and limiting on how far you could go with other mods before that would become the bottleneck! Be careful before ya' buy!

And thanks for the kind words.

TC
 
Reply
Old Apr 5, 2005 | 04:43 PM
  #5  
fordtrkpuller's Avatar
fordtrkpuller
FTE *******
Joined: Jan 2004
Posts: 791
Likes: 1
From: Pittsburgh, PA
The banks IC is a nice unit, I have no idea of how hard to retrofit into an OBS re IC truck, but the banks unit...in and of itself is a nice piece. I have one in my 7.3 Excursion and compared to the stock IC ends...the chambers along side the IC that run verticle.....they offer more room to get more use of the IC rather than Ford's rather restrictive design.
 
Reply
Old Apr 5, 2005 | 08:59 PM
  #6  
ltfox's Avatar
ltfox
Fleet Mechanic
Joined: Oct 2003
Posts: 1,764
Likes: 0
From: CentralEastern Utah
Talk to Geoff @ gtsmotorsports. He sells a install kit for a intercooler. Just buy a 99+intercooler off ebay and his kit and your set. You can intercool your truck for about 750 bucks.

http://www.gts-motorsports.com/fordintercoolers.html

You may have to copy and paste address.
 
Reply
Old Apr 6, 2005 | 12:15 AM
  #7  
gotama's Avatar
gotama
Thread Starter
|
Senior User
Joined: Sep 2004
Posts: 161
Likes: 0
well w/the exchange and duties its more like 750-800 cdn just for the kit...the new banks i/c on ebay was at 510 us plus duty yadda yadda.. last time i looked...it would be cheaper to buy straight from banks by the time i paid all the bs...im gonna keep looking around here in the meantime...there are 2 im looking at for about 1200 US...
thanks for ur help
 
Reply
Old Apr 6, 2005 | 12:42 PM
  #8  
gotama's Avatar
gotama
Thread Starter
|
Senior User
Joined: Sep 2004
Posts: 161
Likes: 0
so i just got off the phonw w/an ats guy and he says the intakes go around the bottom of the rad support and that i would not suffer any lose of boost or performance over the through the rad support style i/c's ...but i dont believe him...its like the straight headers in the old days..fenderwell headers on the old dodge 340...straighter the better rite?...
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Apr 6, 2005 | 05:49 PM
  #9  
gotama's Avatar
gotama
Thread Starter
|
Senior User
Joined: Sep 2004
Posts: 161
Likes: 0
hey ltfox
nobody wants to tackle my question about the serp blet tensioner bolt being a left or right hand thread...dumb question i suppose..thanks
jon
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
BuiltFordTough!
1999 - 2003 7.3L Power Stroke Diesel
17
Jan 21, 2018 07:52 PM
Epd444
1994.5 - 1997 7.3L Power Stroke Diesel
1
Jul 21, 2009 05:51 PM
mtgrzlyman
1999 - 2003 7.3L Power Stroke Diesel
16
May 13, 2006 10:03 AM
mtgrzlyman
1999 - 2003 7.3L Power Stroke Diesel
11
Nov 2, 2005 04:48 PM
hp325
6.0L Power Stroke Diesel
58
Jun 16, 2004 11:01 AM




All times are GMT -5. The time now is 04:35 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE