fill plug transfer case
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Senior User
Joined: Jun 2003
Posts: 446
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From: western pa,zelienople
fill plug transfer case
I cant find the fill plug on my transfer case.
91 aerostar all wheel drive,the case says danna.
I thought about using the speedo hole, wanted to be sure.
thanks, Bob
91 aerostar all wheel drive,the case says danna.
I thought about using the speedo hole, wanted to be sure.
thanks, Bob
Laughing Gas
Joined: Jun 2004
Posts: 1,240
Likes: 3
From: Dallas, Texas
There are two plugs, A drain plug and fill plug.
The drain plug is on the lower left side "Driver Side" the fill is on the upper right side.
Think the size is 24mm or 25mm socket.
Do your self a favor and get a little hand pump $8.00 Pep girls, You will thank yourself and drive way.
The drain plug is on the lower left side "Driver Side" the fill is on the upper right side.
Think the size is 24mm or 25mm socket.
Do your self a favor and get a little hand pump $8.00 Pep girls, You will thank yourself and drive way.
FTE Community Team
Joined: Nov 2001
Posts: 1,854
Likes: 260
From: Oak Harbor, Washington
Dial calipers say 1.004"
(click on image for larger)
I was able to use a six-point impact socket (it's what I had in that size). There's enough clearance for the thicker-walled socket to fit (that's not always the case).
You'll want to use a properly-fitting socket or wrench, as the plugs are of an anodized aluminum alloy, not steel, and their corners will round-off easily. I would not recommend using a "universal" tool like a Crescent wrench or vice grips.
(click on image for larger)
I was able to use a six-point impact socket (it's what I had in that size). There's enough clearance for the thicker-walled socket to fit (that's not always the case).
You'll want to use a properly-fitting socket or wrench, as the plugs are of an anodized aluminum alloy, not steel, and their corners will round-off easily. I would not recommend using a "universal" tool like a Crescent wrench or vice grips.
FTE Community Team
Joined: Nov 2001
Posts: 1,854
Likes: 260
From: Oak Harbor, Washington
You can see from that last picture that I'd had a small leak in my transfer case.
Click here for larger
It was coming from that rear speed sensor.
Click here for larger
Click here for larger
Click here for larger
Click here for larger
The same dealer that keeps telling me that nothing is available, said there is no part No. for that o-ring. I bought an assortment of various o-rings at my FLAPS, and one fit perfectly: hard to install, but not so hard that installation sheared off half the o-ring.
I expect that will take care of that.
Click here for larger
It was coming from that rear speed sensor.
Click here for larger
Click here for larger
Click here for larger
Click here for larger
The same dealer that keeps telling me that nothing is available, said there is no part No. for that o-ring. I bought an assortment of various o-rings at my FLAPS, and one fit perfectly: hard to install, but not so hard that installation sheared off half the o-ring.
I expect that will take care of that.
Posting Guru
Joined: Apr 2000
Posts: 1,746
Likes: 4
From: PNW
The same dealer that keeps telling me that nothing is available, said there is no part No. for that o-ring. I bought an assortment of various o-rings at my FLAPS, and one fit perfectly: hard to install, but not so hard that installation sheared off half the o-ring.
I expect that will take care of that.
I expect that will take care of that.
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