Notices
1978 - 1996 Big Bronco  
Sponsored by:
Sponsored by:

engine swap in a 4x4

Thread Tools
 
Search this Thread
 
Old Feb 13, 2005 | 10:53 PM
  #1  
evilhorde's Avatar
evilhorde
Thread Starter
|
Junior User
Joined: Jan 2005
Posts: 68
Likes: 0
From: Victoria Canada
engine swap in a 4x4

I have a bronco 4x4 with a tired 302 in it. I want to swap in a 351W that I have, that came out of a car. Will I have any issues to deal with such as oil pan clearance? Also the 302 is EFI and the 351 is going to be carb'd, which pump needs to be bypassed to keep a proper fuel psi?
 
Reply
Old Feb 14, 2005 | 07:18 AM
  #2  
RTM's Avatar
RTM
Cargo Master
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 2,735
Likes: 38
From: Sunny Florida
You never gave what year bronco you have. Some where along the line I think ford went to one fuel pump instead of two. Either way it won't matter because those pumps run at a very high pressure and a carb will only need 5 to 6 psi. You would need to keep the fuel pumps intack and the return line intack as well and install an ajustable regulator for your application. I have never done this but I see no reason why it wouldn't work. It would be alot cheaper and easier to just take out the EFI pumps and install a good old fule pump for a carb in the timing cover and that's if the 351W had a carb on it already. If it didn't have a carb then you need to buy a the fuel pump eccentric and install it.

The exhaust y-pipe is different on the 302 and the 351W. The car oil pan pans are different, front sump and it depends on what car it came from. You need a rear sump pan and pick up.
 
Reply
Old Feb 14, 2005 | 09:45 AM
  #3  
evilhorde's Avatar
evilhorde
Thread Starter
|
Junior User
Joined: Jan 2005
Posts: 68
Likes: 0
From: Victoria Canada
Whoops. The Bronco is an "86. The windsor most recently came out af a '66 fairlane. It currently runs off of a fuel pump in the block. I guess I can just choose the appropriate fuel line and tap into it, leaving the other capped in case I decide to go back to the efi302? Will I have to remove the pump from the tank as well or will I be able to suck fuel through the de-energized pump in the tank?
 
Reply
Old Feb 14, 2005 | 10:51 AM
  #4  
Kemicalburns's Avatar
Kemicalburns
Hotshot
20 Year Member
Liked
Joined: Jul 2002
Posts: 14,285
Likes: 12
From: Bend,OR
your going about this the hard way. go on ebay or your local wreckyard and buy the lower/upper intake from an efi 5.8 get the front timing cover and oil pan. you can use your 302 harness on the 351w . get a tfi mounted dizzy from a 90+ 5.8 and your set for the most part. all of your assesory brackets from your 302 will fit on the 351. also because that motor came out of a car you will need to swap that cam out because its power range is way different then whats needed for a 4x4 truck. stay efi its much better.
 
Reply
Old Feb 14, 2005 | 07:14 PM
  #5  
RLKBOB's Avatar
RLKBOB
Tuned
20 Year Member
Joined: Mar 2004
Posts: 281
Likes: 1
From: Petersburg, MI
You also need the right flexplate for your engine/tans combo. Don't forget a new EEC for the 351. I definitely agree stay EFI. I have a 351 upper and lower intake with the TB still on it and a lot of other 351 parts from a 1990 EB I'm parting out(including a running 351 complete from intake to oil pan) if you're interested.
 
Reply
Old Feb 15, 2005 | 08:27 AM
  #6  
Kemicalburns's Avatar
Kemicalburns
Hotshot
20 Year Member
Liked
Joined: Jul 2002
Posts: 14,285
Likes: 12
From: Bend,OR
RLKBOB'S 5.8 actually would be the way to go if you could swing it. then just sell that old 351w you have. his would be almost turn key.
fsb rules
 
Reply
Old Feb 15, 2005 | 07:26 PM
  #7  
evilhorde's Avatar
evilhorde
Thread Starter
|
Junior User
Joined: Jan 2005
Posts: 68
Likes: 0
From: Victoria Canada
Actually, what I was planning was to swap in the windsor and rebuilding the 302. After I rebuild the 302, I was intending to put the windsor back in the corner until a better project came along for it. The windsor has more years than miles on it, it was broken in then pulled and put in the corner. Swapping the dist, timing cover, oil pan, cam, oil pump, upper/lower manifold sounds like too much of a bother. I may just leave the truck to rot where it sits.
 
Reply
Old Feb 16, 2005 | 08:39 AM
  #8  
Kemicalburns's Avatar
Kemicalburns
Hotshot
20 Year Member
Liked
Joined: Jul 2002
Posts: 14,285
Likes: 12
From: Bend,OR
sounds like your scared to me ,, just kidding. evil it really isnt that hard especially if you already have efi on the rig. its the switching back and forth that will be more troublesome. also once you put that 351 in there you wont ever go back to the 302. after i did my 5.8 swap i actually get better performance and mpg then i did with the 302 i had in it. 302 got 12/14 5.8 12/16 thats city/hwy
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-1

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-2

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-3

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-4

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-5

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-6

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-7

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-8

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-9

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
Old Feb 16, 2005 | 07:49 PM
  #9  
evilhorde's Avatar
evilhorde
Thread Starter
|
Junior User
Joined: Jan 2005
Posts: 68
Likes: 0
From: Victoria Canada
Originally Posted by Kemicalburns
also once you put that 351 in there you wont ever go back to the 302.
THAT is what I am scared of. The motor is my dad's and he just might want it back, know-what-i-mean?

The biggest hassle I am having right now, is in tracking down an oil pan/pump. Do you know if a 351W in a van will have the correct pan and pump for this application? Or perhaps if it came down to this, could I use the top half (flange side) of the 351 oil pan, and weld the bottom side of the 302 oil pan onto it and then use all the 302 oil pump goods?
 
Reply
Old Feb 17, 2005 | 08:45 AM
  #10  
Kemicalburns's Avatar
Kemicalburns
Hotshot
20 Year Member
Liked
Joined: Jul 2002
Posts: 14,285
Likes: 12
From: Bend,OR
this is getting way to complicated. have you tried ebay for a 351w oilpan then just buy a new pump from napa. should never use a used oil pump anyway.
 
Reply
Old Feb 17, 2005 | 09:10 AM
  #11  
evilhorde's Avatar
evilhorde
Thread Starter
|
Junior User
Joined: Jan 2005
Posts: 68
Likes: 0
From: Victoria Canada
A wrecker close to me has a couple 351w pans out of vans, but he isn't sure if it is the same as the 4x4 truck.
 
Reply
Old Feb 17, 2005 | 09:12 AM
  #12  
Kemicalburns's Avatar
Kemicalburns
Hotshot
20 Year Member
Liked
Joined: Jul 2002
Posts: 14,285
Likes: 12
From: Bend,OR
i cant confirm that it works either. best thing to do is go look at it. needs to be a rear sump i know that
 
Reply
Old Feb 18, 2005 | 03:44 PM
  #13  
Broncobirdy's Avatar
Broncobirdy
Senior User
Joined: Nov 2003
Posts: 258
Likes: 0
From: Camden County, NC
Originally Posted by RLKBOB
You also need the right flexplate for your engine/tans combo. Don't forget a new EEC for the 351. I definitely agree stay EFI. I have a 351 upper and lower intake with the TB still on it and a lot of other 351 parts from a 1990 EB I'm parting out(including a running 351 complete from intake to oil pan) if you're interested.
I agree about the flexplate change. I thought I read something about the the same EEC would work from a 5.0L to a 5.8L. Not sure though. Not trying to stir it up just wanted to be sure for my own swap one day.
 
Reply
Old Feb 19, 2005 | 12:10 PM
  #14  
evilhorde's Avatar
evilhorde
Thread Starter
|
Junior User
Joined: Jan 2005
Posts: 68
Likes: 0
From: Victoria Canada
Why do I need a new timing cover, does it have clearance issues with the new manifold?
What is the EEC?

According to the wrecker's book, the oil pans are the same between trucks and vans. I am going to pick up the pan, and both intakes this afternoon.
 
Reply
Old Feb 19, 2005 | 06:38 PM
  #15  
MinnManBroncoFan's Avatar
MinnManBroncoFan
Senior User
Joined: Sep 2004
Posts: 351
Likes: 0
From: Richfield MN
Kemicalburns when did ford change the assesory brackets to swap from a 302 to a 351 ? when they went to a serpentine belt system ?
I know they didnt swap in the late 60s to 70s been there done that.
Not trying to be a smartie just would nice to have the info for furture fun projects.
 
Reply



All times are GMT -5. The time now is 11:22 AM.

story-0
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-02 21:45:57


VIEW MORE
story-1
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-2
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-3
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-4
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-5
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-6
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-7
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-8
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-9
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE