Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Help...4 X 4 Inoperative!

Thread Tools
 
Search this Thread
 
Old Dec 4, 2004 | 01:37 PM
  #1  
Bad Company's Avatar
Bad Company
Thread Starter
|
Senior User
Joined: Sep 2004
Posts: 100
Likes: 0
Question Help...4 X 4 Inoperative!

I purchased an old boat and went to pick her up this morning. Got mired in some wet mud and put my 95 F 250 PSD into 4 wheel drive. My system is lever operated with stock auto hubs. The indicator light came on but it start making loud clicking a popping noises as if the gears weren't quite catching. No matter what I tried (shifting in and out of 4 X 4, putting the tranny into neutral or park, moving forward or in reverse) it sounded as if I were grinding metal. Had to have the guy pull me out with his Jeep....embarrassing.

I pulled out on the street, took it out of 4 wheel drive and back up to release the hubs. It "clunked" once more and drives fine in 2 wheel mode. Any of you experts know what is going on? If it failed while I was out in the boonies, I'd still be hiking home in the rain and snow.
 
Reply
Old Dec 4, 2004 | 01:44 PM
  #2  
barebackjake's Avatar
barebackjake
Postmaster
Joined: Dec 2003
Posts: 2,864
Likes: 0
From: STEPHENVILLE,TX!!!!!
sounds like your auto hubs are taking a dump. does your air blow out of your defrost vents when you put it in 4x4?? could be a vaccum leak but i bet its in the hub itself. the premium warn locking hubs are the way to go. never have to worry about it again, yeah you will have to get out and lock the hubs, least you wont have to get tugged out by a jeep then
 
Reply
Old Dec 4, 2004 | 02:19 PM
  #3  
wlihntr's Avatar
wlihntr
Postmaster
Joined: Jan 2004
Posts: 4,758
Likes: 7
From: colorado
on a '95 the hubs are mechanical not vacuum if the are grinding they are shot, the ones on my '95 bronco went out the 6th time i put it into 4 wheel drive. get some warn manuals and you wont ever have to worry about it again
 
Reply
Old Dec 4, 2004 | 02:30 PM
  #4  
Bad Company's Avatar
Bad Company
Thread Starter
|
Senior User
Joined: Sep 2004
Posts: 100
Likes: 0
Thanks for the information group. I have heard great feedback on Warn Hubs. Will the manual hubs work with my lever operated stock system? Are they easy to install?
 
Reply
Old Dec 4, 2004 | 02:36 PM
  #5  
wlihntr's Avatar
wlihntr
Postmaster
Joined: Jan 2004
Posts: 4,758
Likes: 7
From: colorado
Originally Posted by Bad Company
Thanks for the information group. I have heard great feedback on Warn Hubs. Will the manual hubs work with my lever operated stock system? Are they easy to install?
yes they will work fine, you just have to lock them in every time you go into 4 wheel drive. the install is pretty easy, you will need a hub wrench(you can it at an auto parts store) and a few metal picks will help. since you will have everything apart you should get some inside hub seals and repack the inner wheel bearnings(or replace them if they are old)
 
Reply
Old Dec 4, 2004 | 03:18 PM
  #6  
Bad Company's Avatar
Bad Company
Thread Starter
|
Senior User
Joined: Sep 2004
Posts: 100
Likes: 0
Is it an afternoon project? Do the brakes have to come off along with the wheels to do the job?
 
Reply
Old Dec 4, 2004 | 03:45 PM
  #7  
wlihntr's Avatar
wlihntr
Postmaster
Joined: Jan 2004
Posts: 4,758
Likes: 7
From: colorado
to just do the hubs the brakes can stay on, if you want to do the bearnings then you will have to take the calipers off.
 
Reply
Old Dec 4, 2004 | 04:10 PM
  #8  
Bad Company's Avatar
Bad Company
Thread Starter
|
Senior User
Joined: Sep 2004
Posts: 100
Likes: 0
Is it likely that the "grinding" that took place when I tried to engage 4 wheel drive damaged the front differential or any other gears or splines?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Old Dec 4, 2004 | 04:25 PM
  #9  
barebackjake's Avatar
barebackjake
Postmaster
Joined: Dec 2003
Posts: 2,864
Likes: 0
From: STEPHENVILLE,TX!!!!!
problably not its mostly just the locking mechinism inside the hub itself
 
Reply
Old Dec 4, 2004 | 04:36 PM
  #10  
Bad Company's Avatar
Bad Company
Thread Starter
|
Senior User
Joined: Sep 2004
Posts: 100
Likes: 0
Thanks for all your responses guys. It is a priviledge to have a group with your experience to ask questions to.

I'm headed for the hills when I get the boat off today to try 4X4 again and make sure it wasn't something else.
 
Reply
Old Dec 5, 2004 | 01:07 AM
  #11  
Bad Company's Avatar
Bad Company
Thread Starter
|
Senior User
Joined: Sep 2004
Posts: 100
Likes: 0
I went out to try my 4X4 operation and it worked flawlessly. Could it be I was caught in an "in between" gear situation? If my hubs are bad would they work intermittently? Thanks for your replies.
 
Reply




All times are GMT -5. The time now is 04:12 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE