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Starter problems after instaling LUK clutch

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Old Oct 24, 2004 | 07:43 AM
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blueovalinvestments
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Question Starter problems after instaling LUK clutch

I installed a Luk clutch kit in my 93 F350 with the IDI 7.3 motor. The clutch works very well, but I now have a new problem with starting. Sometimes, when I try to start the engine, the starter won't fully engage. It seems that the starter gears and the flywheel gears hit teeth to teeth, preventing the starter from engaging, and the starter then cannot spin. When this happens, you can rock the truck in gear by hand, then the starter will engage and start the engine.

Anyone run into this?
 
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Old Oct 24, 2004 | 02:25 PM
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Sounds like you need to shim the starter so it will engage.
 
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Old Oct 24, 2004 | 04:20 PM
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We tried shims, used two made out of 16 ga stainless, but no effect. Any idea how much we can/should shim?
 
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Old Oct 24, 2004 | 06:46 PM
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I am not that familiar with the LUK system, does it come with a new flywheel? What moved when you installed the clutch? The flywheel should not have moved from original position. Was there something on the new clutch assembly that is sometimes interferring with the starter engaging?
 
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Old Oct 24, 2004 | 07:22 PM
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The Luk clutch is a solid flywheel that replaces Ford's two piece 'dual mass' flywheel. We replaced the flywheel, clutch & pressure plate.
The clutch works very well, only problem is the occasional starter glitch.
 
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Old Oct 25, 2004 | 02:31 PM
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redneckmechnic
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sounds like shiming or the new flywheel has new theeth on it wich arent wore like yar old one or is of a slightly diffrent size. id play around with shimming it. unless ya can see some obstruction that prevents the starter form engaing all the way.
 
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Old Oct 27, 2004 | 07:58 AM
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I too had this problem and was told by LUK that you have to have the OEM starter, not an aftermarket one or they will have alignment problems. Mine smacked into the teeth on the flywheel and wouldn't engage. With a rebuilt OEM starter, no problem.
 
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