Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

EGR Failure Symptoms..?

Thread Tools
 
Search this Thread
 
Old Oct 21, 2004 | 10:59 PM
  #1  
MemOrex's Avatar
MemOrex
Thread Starter
|
Postmaster
Joined: Jun 2004
Posts: 2,665
Likes: 0
From: B/CS, Texas!!
EGR Failure Symptoms..?

What are a few? I think my EGR valve is malfunctioning. Rough idle, some hesitation, bad mpg. It also stalls at idle or at very low speeds(0-10mph). The stalling happens only after engine is warmed up.

Any suggestions? Thanks
 
Reply
Old Oct 22, 2004 | 12:13 AM
  #2  
Egor's Avatar
Egor
Senior User
Joined: Jun 2003
Posts: 352
Likes: 1
From: Tillamook, Ore
Pull your computer codes to see if somethings wrong. If you're convinced it's the EGR valve, pull some vacuum on the valve and see if it holds. If it does it could be any number of sensors or vacuum lines.
 
Reply
Old Oct 22, 2004 | 08:34 AM
  #3  
fefarms's Avatar
fefarms
Elder User
Joined: Sep 2004
Posts: 941
Likes: 4
If the EGR is involved in the symptoms you describe, about the only way it could have failed is for the pintle to be carboned up and the valve is failing to close when it should. This would allow exhaust gas recirculation at idle, which makes for rough running and stalling.

The diaphragm, EVP, hoses, etc are all involved in opening the valve to cause EGR when the PCM wants it. If these components fail, the typical symptoms are part throttle knocking and detonation -- since the computer counts on the exhaust gas flow to reduce peak cylinder temperature in these circumstances and sets the spark advance and mixture ratio with that in mind. If the diaphragm leaks badly, the valve cannot open. But in this case the EGR would not impact idle quality because the valve is held closed by a spring.

If the pintle is stuck, that should be reflected by the EVP, and the computer should complain about EVP during a KOEO test.

Or you could do it the old fashioned way -- pull the valve off and visually inspect for free movement and seating -- apply a vaccuum and watch the pintle move, etc.
 
Reply
Old Oct 22, 2004 | 07:34 PM
  #4  
mike93's Avatar
mike93
Elder User
Joined: Feb 2004
Posts: 553
Likes: 0
From: North Bend Washington
also check the little filter under the cap on the EGR control solinoid. if that filter is plug it will cuase the EGR to open slightly at idle and just off idle. the solinoid will vent a very small amount of vacuum to keep the EGR closed at idle/off idle. mine was all nice and crudy, took off filter and sure enough EGR went closed. all it is is a tiny little sponge filter that sits on top of the solinoid vent.
 
Reply
Old Oct 22, 2004 | 07:49 PM
  #5  
MemOrex's Avatar
MemOrex
Thread Starter
|
Postmaster
Joined: Jun 2004
Posts: 2,665
Likes: 0
From: B/CS, Texas!!
I'll pull codes and post back the results. Because the CEL does come on. Not all the time, but only when does 'symptoms' occur.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
cliner
6.4L Power Stroke Diesel
3
Apr 28, 2015 09:44 AM
earthwatch
3.8 & 4.2L V6
2
Apr 25, 2015 02:17 PM
mheglin
Explorer, Sport Trac, Mountaineer & Aviator
9
Apr 5, 2010 11:42 AM
molinsky
Explorer, Sport Trac, Mountaineer & Aviator
5
Aug 29, 2007 07:28 PM
hl649
Ford Inline Six, 200, 250, 4.9L / 300
15
Sep 24, 2002 09:38 AM




All times are GMT -5. The time now is 09:57 AM.

story-0
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-02 21:45:57


VIEW MORE
story-1
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-2
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-3
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-4
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-5
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-6
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-7
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-8
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-9
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE