Notices
Explorer, Sport Trac, Mountaineer & Aviator 1991-1994, 1995-2001, 2002-2005, 2006-2010 Ford Explorer

battery dash light '91 explorer

Thread Tools
 
Search this Thread
 
Old Dec 3, 2002 | 08:58 PM
  #1  
pirsqrd's Avatar
pirsqrd
Thread Starter
|
New User
Joined: Jun 2002
Posts: 24
Likes: 0
battery dash light '91 explorer

Battery dash light came on the other day, stayed on while driving, voltage dropped to around 10-11 or so on the guage and stays there.

Yesterday the batt light went out while driving, voltage returned to about 13-14, stayed out for 20 miles until truck was shut off.

Today batt light back on, voltage dropped again and stays low. Battery on a charger tonight, needed it. Cleaned battery terminals, topped off battery with distilled water to correct level, did not fix problem.

Where should I look next?
 
Reply
Old Dec 4, 2002 | 04:05 PM
  #2  
ckrichard's Avatar
ckrichard
Elder User
Joined: Mar 2002
Posts: 950
Likes: 0
From: Conroe, TX
battery dash light '91 explorer

I would check the alternator and the voltage regulator on it.

Chris
 
Reply
Old Dec 4, 2002 | 07:39 PM
  #3  
pirsqrd's Avatar
pirsqrd
Thread Starter
|
New User
Joined: Jun 2002
Posts: 24
Likes: 0
battery dash light '91 explorer

I checked the 15A fuse in the distribution box (it was fine, no corrosion or other problems). Apparently there is another fuse (in-line?) that may affect the alternator. It is supposed to be near the starter solenoid - I cannot find it - anybody know where it is located?

I'll check the alternator after I am convinced this is not a wiring or fuse issue. The fact that it worked fine just the other day has me confused - sounds like a bad connection somewhere to me...
 
Reply
Old Dec 4, 2002 | 09:11 PM
  #4  
ckrichard's Avatar
ckrichard
Elder User
Joined: Mar 2002
Posts: 950
Likes: 0
From: Conroe, TX
battery dash light '91 explorer

Have you checked the voltage regulator on the altenator? This is not a fuse. It is bolted to the back of the altenator.

Chris
 
Reply
Old Dec 5, 2002 | 07:08 AM
  #5  
pirsqrd's Avatar
pirsqrd
Thread Starter
|
New User
Joined: Jun 2002
Posts: 24
Likes: 0
battery dash light '91 explorer

Not yet - I know there are 2 fuses, I want to check them first. I found one fuse in the power distribution box. Wiring diagram shows another fuse near the starter, can't locate it though.

Alternator and volt regulator are next.
 
Reply
Old Dec 5, 2002 | 08:22 AM
  #6  
hoppy's Avatar
hoppy
Senior User
25 Year Member
Joined: Jun 2000
Posts: 216
Likes: 0
From: CANADA
battery dash light '91 explorer

As far as i can recollect, there are no fuses on the starter, and if there was any kind of circuit protection, it would be a fusible link. I have not ever seen one there, but tonight I am pulling my transmission on my 92 and will look at the wiring on the starter and see if there is a link there.

Hoppy
 
Reply
Old Dec 5, 2002 | 12:34 PM
  #7  
pirsqrd's Avatar
pirsqrd
Thread Starter
|
New User
Joined: Jun 2002
Posts: 24
Likes: 0
battery dash light '91 explorer

Hoppy I believe you are correct - it is a fusible link. What am I looking for? I am not familiar with this. Thanks.
 
Reply
Old Dec 7, 2002 | 07:48 PM
  #8  
pirsqrd's Avatar
pirsqrd
Thread Starter
|
New User
Joined: Jun 2002
Posts: 24
Likes: 0
battery dash light '91 explorer

Chris wins the prize - all fuses and fusable links were fine, something in the alternator was fried. Might have been the voltage regulator, but my guess is brushes or some other internal failure - 185,000 miles on the original alternator. Wanted to make sure it was teh alternator before spending 120 bucks instead of a few dollars for fuses.


 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Dec 8, 2002 | 06:00 AM
  #9  
marragtop's Avatar
marragtop
Posting Guru
Joined: May 2002
Posts: 2,450
Likes: 2
From: Baltimore
battery dash light '91 explorer

I'm not sure if you bought an alternator yet, but if not, you might want to check autozone.com first. They list a couple of different ones priced from $103 - $165. I suspect the differences are the wiring hookups and amp output. Make sure you bring them the old one... Big core charge!!

Mike
 
Reply
Old Dec 8, 2002 | 06:52 AM
  #10  
pirsqrd's Avatar
pirsqrd
Thread Starter
|
New User
Joined: Jun 2002
Posts: 24
Likes: 0
battery dash light '91 explorer

Auto Zone was where I bought my rebuilt alternator. Most expensive one you mentioned is a new one - I think that's a waste of cash. Cheapest one is reman with a limited one yr warranty. I got the one in the middle - reman with limited lifetime warranty, about 120-130 bucks with 55 dollar core.

Job took less than 30 minutes once I had the alternator at the house. Disconnect battery, disconnect wires to old alternator, remove snow guard, remove air intake hose from air filter housing and intake manifold, loosen serpentine belt; remove 3 bolts and the old one is off. Bolt new one in place, reposition the belt, connect all wires, reposition air intake hose and snow guard, reconnect battery (after cleaning terminals), done.

Batt light is out, guage is back to normal. Its nice to have power again.
 
Reply
Old Dec 8, 2002 | 06:59 PM
  #11  
Mil1ion's Avatar
Mil1ion
New User
Joined: Jan 2008
Posts: 0
Likes: 24
battery dash light '91 explorer

The brushes that are built into the voltage regulators are prone to "hang up" and not contact the commutator thus causing the charge light/gauge failure to come on <> Go off <> Come On <> Go off


Dennis

F.T.E. Assistant Administrator

http://www.clubfte.com/users/mil1ion/SigSanta.JPG
[font color=red]
"May The Spirit Of Christmas Be An Inspiration To You Throughout The Year"
[/font]

[link:www.ford-trucks.com/guidelines.html|Club FTE]

[link: motorhaven.autoanything.com|How YOU Can Support This Site]

[link:www.clubfte.com/users/mil1ion/Mil1ion.html|My Website,"North Of The 49th"]


 
Reply
Old Dec 8, 2002 | 10:00 PM
  #12  
wbandyjr's Avatar
wbandyjr
Junior User
Joined: Nov 2002
Posts: 68
Likes: 0
From: webster
battery dash light '91 explorer

 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
ztodd377
1999 - 2003 7.3L Power Stroke Diesel
17
Jun 22, 2014 10:14 PM
12valveEx
Excursion - King of SUVs
10
Aug 16, 2013 08:24 PM
mikren
1997 - 2003 F150
8
Aug 10, 2011 08:44 PM
schickgrp
1997 - 2006 Expedition & Navigator
10
Feb 3, 2006 11:42 AM
texas_vet
1999 - 2003 7.3L Power Stroke Diesel
23
Nov 29, 2005 11:06 PM




All times are GMT -5. The time now is 05:04 AM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE