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Old May 21, 2004 | 07:43 PM
  #1  
fordboxtruck's Avatar
fordboxtruck
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Red face engine KNOCK

Hi there, new to the board and I am scratching my head over this one.
I have a 1983 ford box van, it has a 460 in it. It runs like a champ, does not smoke or burn any oil but when you run it for a bit (15 minutes or so) it develops a loud knock. It is a solid type knock, some where near the top side. I can't pinpoint it though. Checked all the rocker arms and replaced a worn one.
Now here is the tricky part. Sometimes it doesn't knock at all. I'd say around 15% of the time it does not knock at all, and about 85% of the time I get the knock after the motor warms up. Any suggestions??

Thanks
Dave
 
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Old May 21, 2004 | 09:50 PM
  #2  
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frederic
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Originally Posted by fordboxtruck
Now here is the tricky part. Sometimes it doesn't knock at all. I'd say around 15% of the time it does not knock at all, and about 85% of the time I get the knock after the motor warms up. Any suggestions??
Bearing!

when oil is cold, its thicker, more like syrup. Once it warms up, its much thinner, MUCH thinner.

So somewhere you have a marginal bearing, and the crank, rod, cam, something, when the oil thins as it warms, is banging metal on metal.

Its possible that it might be piston slap, meaning one of the bores isn't round anymore, but slap occurs regardless of temperature. A dry/wet compression test will tell you if any of the cylinders are leaking.

If you want to pinpoint the noise, take a soft flexible tube (like a fuel line hose) and put one end to your ear, and the other end onto the engine in various places. When the knock gets louder, thats approximately where the problem is.
 
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Old May 22, 2004 | 03:59 AM
  #3  
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scroob
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"Its possible that it might be piston slap, meaning one of the bores isn't round anymore, but slap occurs regardless of temperature."

Incorrect. Piston slap occurs only with a cold engine. As the engine warms up, the aluminum piston grows faster that the cast iron block and the slap disappears.

If the piston is loose enough to slap with a warm engine, then parts of the skirt will be in the oil pan before very long.
 
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Old May 22, 2004 | 09:14 PM
  #4  
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From: Oregon Coast
When it's knocking drop all the belts and try it. Sometimes a bad belt can sound like metal knocking. A bad rod will knock 100% of the time.
 
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Old May 24, 2004 | 07:13 PM
  #5  
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c_rossman
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My 93 had a broken piston skirt, the knock would come and go. Try disconnecting one spark plug at a time.
 
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