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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

please help--can't remove spark plug boots

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Old May 12, 2004 | 03:03 PM
  #1  
Frank Lang's Avatar
Frank Lang
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please help--can't remove spark plug boots

Please give me some tips on removing the spark plug boots, so I can re-gap my spark plugs. I have been able to remove 5 of the 8 boots on my 1988 F150 4 x 2, 5.0 litre/302/v8 motor, but can't get the others off. The ones I am having trouble with are last three toward the firewall on the passenger side.
It's hard enough trying to get my fingers into those small spaces, but I have been able to grab the boots with two fingers, rotate the boot, and pull quite hard, and they just won't come off. I am worried that I might tear the wire. The others all came off with a bit of patience. Is there a particular trick to it?
I am wanting to check all the plugs, clean them and re-gap them--can't afford a full tune up at the moment.
Thanks for any help.
Frank.
 
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Old May 12, 2004 | 03:22 PM
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i took a pair of channel locks and not very tight, grabbed the boot and gave a twist to break it free, then pulled gently up. the key to it is doing it gently.
 
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Old May 12, 2004 | 03:55 PM
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HardScrabble
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There is a cheap little sheet metal tool made just for this. Ask at the cheap parts store.
 
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Old May 12, 2004 | 06:51 PM
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I busted my knuckles up pretty good doing this on my 351 a few months ago. I had the hardest time with the plug furthest from the firewall on the passenger side. There's a bracket or something (can't recall at the monent) that keeps you from getting a decent grip on it.

I agree with the suggestion of trying to twist the boot. You have it a little harder than I did, however, since I was replacing my wires anyway. I ended up cutting the wire right at the boot with a pair of wire cutters, then grabbing the boot with some channel locks and twisting it until it started to spin on the plug insulator. It came off pretty easily after that.

Good luck.
 
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Old May 12, 2004 | 07:17 PM
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jroehl
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From: Lafayette, IN
Probably a little late for this now, but before you reinstall the plug wires, MAKE SURE YOU USE DIELECTRIC GREASE IN THE BOOTS. It makes a huge difference in being able to get them off. Last time I did the plug wires in my '90 150, I neglected to use the grease. I pulled the terminals out of THREE of the boots trying to get them off. Motorcraft wires I just discovered are reasonably priced and come pre-greased.

Jason
 
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Old May 13, 2004 | 10:44 AM
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Frank Lang
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Thanks for all your very helpful replies.
Frank.
 
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