Notices

Running horrible after headers install

Thread Tools
 
Search this Thread
 
Old Mar 20, 2004 | 12:44 PM
  #1  
Wakeboarder141's Avatar
Wakeboarder141
Thread Starter
|
Elder User
Joined: Mar 2003
Posts: 687
Likes: 0
From: Medford, OR
Running horrible after headers install

After a nightmare of a headers install, my Bronco is now running terrible. It has no power, accelerates roughly, and sounds like it is going to die while idling. The only things I touched were things I had to disconnect to get the headers installed. The truck is barely driveable like it is and any help would be appreciated. The check engine light is not on. The guys in the Bronco forum suggested I ask around here.


Here is a link to my header trouble post:
Header Install Nightmare
 
Reply
Old Mar 20, 2004 | 07:56 PM
  #2  
95 F150's Avatar
95 F150
Elder User
25 Year Member
Joined: Mar 2000
Posts: 725
Likes: 0
I'm sure you've already checked but my guess is either the plug wires are routed wrong or a spark plug boot is not full seated on the spark plug. Man I hope you figure it out , headers can be a pain.
 
Reply
Old Mar 20, 2004 | 09:03 PM
  #3  
local boy's Avatar
local boy
New User
Joined: Feb 2004
Posts: 12
Likes: 0
From: Colorado
I am with 95 Take some time to make sure you didnt pull the tips of the wires out when you moved the wires out of the way. You may check for broken plugs also. Good Luck
 
Reply
Old Mar 21, 2004 | 10:57 AM
  #4  
Wakeboarder141's Avatar
Wakeboarder141
Thread Starter
|
Elder User
Joined: Mar 2003
Posts: 687
Likes: 0
From: Medford, OR
How would I tell if a plug is broken or not? Would it be better just to replace the wires since I don't know how old they are? I hate to throw more money into this project as it has become way more expensive than I had planned for already. What is a good brand of plug wire to go with? Also, my Haynes manual says to use a torque wrench to install the plugs, but does not say how much torque to use. How tight should they be in there? Thanks.
 

Last edited by Wakeboarder141; Mar 21, 2004 at 11:14 AM.
Reply
Old Mar 21, 2004 | 11:47 AM
  #5  
TheWiz427's Avatar
TheWiz427
Post Fiend
Joined: Apr 2002
Posts: 5,964
Likes: 1
From: Woodruff, SC
You don't need to use a torque wrench on the plugs just tighten them good and that should be sufficiant. If a plug is cracked sometimes you can see the crack and other times it's so fine a crack that you wont see it. Also the plug might be cracked below the seat where you wont be able to see it at all.

personally i would do a visual inspect all wires and plug boots first. Look for cuts,burns and in the boots look and see if the area that clips on the plug is'nt broken. As for plugs they're not that expensive i would go ahead and replace them.
 
Reply
Old Mar 21, 2004 | 02:32 PM
  #6  
Wakeboarder141's Avatar
Wakeboarder141
Thread Starter
|
Elder User
Joined: Mar 2003
Posts: 687
Likes: 0
From: Medford, OR
The main reason I would rather not replace the plugs is because they are Bosch Platinums that are only 2 days old.
 
Reply
Old Mar 21, 2004 | 03:27 PM
  #7  
TheWiz427's Avatar
TheWiz427
Post Fiend
Joined: Apr 2002
Posts: 5,964
Likes: 1
From: Woodruff, SC
The popularity if those plugs around here is about a 50/50 split. I tried them once and it made my truck run horrible. Thats one plug that i will never run in any of my vehicles!

I still think your problem lies in the ignition ie:wires or plugs eTc. Unless you pinched or broke a wire somewhere.
 

Last edited by TheWiz427; Mar 21, 2004 at 04:12 PM.
Reply
Old Mar 21, 2004 | 04:59 PM
  #8  
Wakeboarder141's Avatar
Wakeboarder141
Thread Starter
|
Elder User
Joined: Mar 2003
Posts: 687
Likes: 0
From: Medford, OR
The problem seems to be a lot more pronounced when heavy on the gas. If I accelerate slowly it isn't as bad. One thing I noticed is I don't think my Y pipe is torqued down very well and I can hear a pretty good sized exhaust leak. Would that cause problems to the way the truck is running or is the ignition thing more likely? I hate to throw money into new plugs when these ones are brand new. If I do end up needing to replace the plugs, what is a better brand? Thanks.
 

Last edited by Wakeboarder141; Mar 21, 2004 at 05:02 PM.
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Mar 21, 2004 | 05:29 PM
  #9  
TheWiz427's Avatar
TheWiz427
Post Fiend
Joined: Apr 2002
Posts: 5,964
Likes: 1
From: Woodruff, SC
The exhaust leak would'nt cause it to run bad just noisy, As for plug recomendations Autolite or Motorcraft both are good plugs.
 
Reply
Old Mar 21, 2004 | 05:43 PM
  #10  
f1001978's Avatar
f1001978
Senior User
Joined: Jul 2003
Posts: 208
Likes: 0
From: Burlington, NC
When you hooked up the pipes did you do the passenger side first? Since it's closer to the cat it has less movement, and it makes it easier to align the driver side pipe last.
 
Reply
Old Mar 21, 2004 | 07:28 PM
  #11  
yar_1974's Avatar
yar_1974
New User
Joined: Feb 2004
Posts: 17
Likes: 0
did you check for vacume leaks?
 
Reply
Old Mar 21, 2004 | 07:45 PM
  #12  
fordnut1985's Avatar
fordnut1985
Postmaster
Joined: Aug 2003
Posts: 3,705
Likes: 4
From: Wichita KS
if u think it is an ignition prob take a crayon and make a mark on all the primary tubes of the headders when they are cold. Then start the engine and run it for long enough to get the headders warm then shut it off. Look at the crayon marks and you can tell what holes are firing or not by the way the crayon is melted on the tubes. then chase the offending plugs and wires. other than that i would check out the cat, u might have knocked some rust loose out of the pipe and got lodged in the cat plugging it up, but just a thought!
 
Reply
Old Mar 21, 2004 | 07:56 PM
  #13  
Wakeboarder141's Avatar
Wakeboarder141
Thread Starter
|
Elder User
Joined: Mar 2003
Posts: 687
Likes: 0
From: Medford, OR
I did hookup the passenger side first, as it made it way easier to line up the Y pipe. How would I check for vacuum leaks? There are none that I can hear.
 
Reply
Old Mar 21, 2004 | 07:58 PM
  #14  
fordnut1985's Avatar
fordnut1985
Postmaster
Joined: Aug 2003
Posts: 3,705
Likes: 4
From: Wichita KS
spray carb cleaner around any vaccume ports etc. if the engine revs up u have a vacumme leak there
 
Reply
Old Mar 21, 2004 | 07:59 PM
  #15  
Wakeboarder141's Avatar
Wakeboarder141
Thread Starter
|
Elder User
Joined: Mar 2003
Posts: 687
Likes: 0
From: Medford, OR
I am pretty much a beginner at all this automotive stuff so I am not sure I would even know where the vacumm ports are.
 
Reply



All times are GMT -5. The time now is 09:55 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE