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EGR Location / Cleaning

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Old Mar 6, 2004 | 12:29 PM
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Question EGR Location / Cleaning

My 2002 explorer Sport Track (50k Miles) now has the check engine light - after having autozone pull the codes it is due to Low / insufficient EGR flow....

Does any one have any pics / proceudres on how to clean it? is it more worth while replacecing it (50.00 or so) or clean it?


Thanks,
Jason.
 
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Old Mar 6, 2004 | 04:30 PM
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First and fore most it may not be the EGR. Which engine does it have? The egr is not the only piece of the puzzle. The egr differential sensor can also go bad and give that code. Let me know which engine and I'll try to help.
 
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Old Mar 6, 2004 | 08:46 PM
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thanks for the reply - 4.0l SOHC V6

it runs fine- like nothing is wrong with it....... Thanks for any / all help.....
 
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Old Mar 6, 2004 | 08:57 PM
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Yes, as Prcrboy said, the DPFE sensor can also cause the same code. This sensor monitors the amount of EGR gas flow....
 
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Old Mar 6, 2004 | 09:06 PM
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ok - so where is the best place to start?

So where is the best place to start?....

Thanks.
 
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Old Mar 6, 2004 | 09:18 PM
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Re: ok - so where is the best place to start?

Originally posted by TXWombat
So where is the best place to start?....

Thanks.
I would check with your Ford dealer. Because of so many DPFE sensor problems, Ford has an extended warranty (beyond 36K miles) on the DPFE sensor, depending on your VIN number.
 
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Old Mar 6, 2004 | 09:33 PM
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ok - just a little over warranty (50k) any thing else for me to check before that? - I don't know of any dealers that will be open sunday - as well as I know that they won't give me a rental.....
 
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Old Mar 7, 2004 | 06:23 AM
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The egr and DPFE sensor are located on the drivers side of the engine. The egr is toward the front and teh sensor is mounted to the rear of it. One mine it was silver with one wiring connector and two vacuum lines. I understand though that they also came in plastic.

You can check the egr operation by removing the vacuum line at the top and attatching another piece of vacuum line and sucking on the line. With very little vacuum, the egr should open. It can be removed by two bolts and undoing the exhaust connection.

I learned the hard way, replaced the egr and still had the code. I then went to Carquest and bought the DPFE and it took care of it. It was about $80 at Carquest.

Both the egr and DPFE can be cleaned but that doesn't always solve the problem. I would start with the DPFE first, IMO.
 
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Old Mar 7, 2004 | 07:18 AM
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Most of the OEM DPFE sensors are cast aluminum, which is prone to corrode. the new replacement DPFE sensors are black plastic, which doesn't have a corrosion problem.....
 
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Old Mar 7, 2004 | 10:07 AM
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ok - so what is the procedure for testing the DPFE sensor? - or do I just test the EGR valve and if it works- then it is the DPFE?


Thanks,
Jason.
 
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Old Mar 7, 2004 | 10:17 AM
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Hi Jason,

Here is a URL that has a description, and some electrical tests you can do on the DPFE sensor:

https://www.ford-trucks.com/framered...iew/Tt2Q00.PDF
 
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Old Mar 7, 2004 | 10:22 AM
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Thanks for the tech. Document - looks like it will help out quite a bit.....

Thanks again,
Jason.
 
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Old Mar 7, 2004 | 11:45 AM
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ok - well looks like everyone was right - the EGR appears to be working fine...... called autozone - and they wern't able to help with the DPFE Sensor..... I'll looking on-line to see where else I could possibly go localy to get the part......

Any Ideas?

Thanks,
Jason.
 
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Old Mar 7, 2004 | 11:52 AM
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You need to check with Ford and see if the DPFE sensor is covered under warranty. They will run your VIN to find out.
 
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Old Mar 7, 2004 | 11:59 AM
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ok - but if it is underwarante I doubt that they will just give me the part to install myself....
 
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