Notices

Air injection

Thread Tools
 
Search this Thread
 
Old Feb 9, 2004 | 08:51 AM
  #1  
1996F150kid's Avatar
1996F150kid
Thread Starter
|
Freshman User
Joined: Jul 2003
Posts: 49
Likes: 0
From: Idaho
Air injection

I was wondering if there was anyway to get rid of the cylinder head air injection on my truck. The little injection pipe is not only rusted all to heck but it is also really loose. Is there anyway I can just put some bolts in the holes in the head or something? Thanks for all the help!!!!!
Scott
 
Reply
Old Feb 9, 2004 | 11:58 AM
  #2  
68torino's Avatar
68torino
Posting Guru
Joined: May 2003
Posts: 1,011
Likes: 0
From: South Dakota
I would just replace it, this way you won't get into trouble at a sniffer station.
 
Reply
Old Feb 9, 2004 | 12:03 PM
  #3  
sail2244's Avatar
sail2244
Senior User
Joined: Jul 2003
Posts: 208
Likes: 1
From: Meggett SC
If you remove it, take out the little tubes in the holes and you can put a 1/2"-20 x 1/2" long setscrew in the hole with a little blue locktite.
 
Reply
Old Feb 10, 2004 | 09:59 AM
  #4  
1996F150kid's Avatar
1996F150kid
Thread Starter
|
Freshman User
Joined: Jul 2003
Posts: 49
Likes: 0
From: Idaho
Will putting bolts in the holes have any bad effects on the motor or anything? Will it cause it to run poorly or get worse gas milage? Thanks!
Scott
 
Reply
Old Feb 16, 2004 | 09:05 AM
  #5  
low-side's Avatar
low-side
Senior User
Joined: Dec 2003
Posts: 215
Likes: 0
Your cats may plug up - and if you ever move anywhere where they do emmission testing you will have to fix everything you alter now. I hate air injection but I service it until it can't be serviced any longer - sounds like yours just needs a $35-$50 pipe.
 
Reply
Old Jul 21, 2004 | 06:32 PM
  #6  
joes96300i6's Avatar
joes96300i6
Freshman User
Joined: Jul 2004
Posts: 40
Likes: 0
From: St. Louis mo
I also have a 96 f150 and i was wondering the same thing. My air injection setup however, is not rusted, but i was wondering if there are any hp or torque gains that may come along with removing the air injection system. (i also thought about modifying the extisting air injection ports to water injection. any info or feedback would be appericiated
 
Reply
Old Jul 22, 2004 | 09:11 AM
  #7  
Argo's Avatar
Argo
Posting Guru
Joined: Nov 2003
Posts: 1,006
Likes: 4
From: Sussex County, DE
The air injection ports in the head are not neccessary for passing a sniffer test on a warm engine, since the diverter valve pumps air directly to the cat when the engine is at operating temperature. The purpose of AIR in the cylinder head is to reduce cold start emissions. That means a 1996 truck with OBDII might set a trouble code if the O2 sensors don't see a fluctuation in voltage when the diverter valve pumps air into the head (OBD I will not have this problem). As far as smog testing is concerned on 1995 and earlier, as long as the converter air supply remains hooked up, you'll pass just fine and not run the risk of clogging your converter. As for H2O injection, that won't work, you'd only be blowing water into the exhaust stream, with no benefit, as the water would never get to the combustion chamber.
 
Reply
Old Jul 24, 2004 | 09:36 PM
  #8  
sail2244's Avatar
sail2244
Senior User
Joined: Jul 2003
Posts: 208
Likes: 1
From: Meggett SC
Another thing the air injection does is it prevents backfiring. when you take your foot off the accelerator the air is switched from the cat to the head to prevent the engine from rapping and backfiring and ruining the cat.
With a EFI system ther is almost nothing you can do to improve performance unless you dumb the engine down. The computer is running the show based on the sensor inputs.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Jul 24, 2004 | 09:57 PM
  #9  
fordman300's Avatar
fordman300
Senior User
Joined: Aug 2003
Posts: 330
Likes: 0
From: clarks mills, PA
the holes are 9/16-18 not 1/2-20 just to let you know. im looking for set screws for mine know i guess ill haveto make a trip to the bolt store brecause the local hardware stopre only has set srews up to 1/2
 
Reply
Old Jul 24, 2004 | 11:53 PM
  #10  
Argo's Avatar
Argo
Posting Guru
Joined: Nov 2003
Posts: 1,006
Likes: 4
From: Sussex County, DE
sail2244:

Actually the air is not diverted to the head during decel, it is diverted to either the air cleaner assembly or is vented through a small, gauze filled muffler. Diverting to the head on decel on a hot engine would burn the exhaust valves and could overheat the cat.
 
Reply
Old Jul 28, 2004 | 10:17 AM
  #11  
sail2244's Avatar
sail2244
Senior User
Joined: Jul 2003
Posts: 208
Likes: 1
From: Meggett SC
Argo
On my 84 f150 I6 the air goes to a check valve located on the carb spacer next to the egr valve. The port in the carb spacer goes into the heat riser of the exhaust manifold. On deceleration the thermactor air valve shifts and dumps air from the air pump to the exhaust manifold to prevent backfiring. I believe the throttle position sensor sends a signal to the computer whech then operates the TAB and TAD solenoids of the thermactor air system. On older and on newertrucks it dumps to the exhaust manifold thru ports downstream of the valves so it will not harm the valves.
The air exhausts thru the muffler only on engine warmup. This prevents the cat from getting too hot. when the engine is warm and you are driving it diverts to the cat.
 
Reply
Old Jul 28, 2004 | 01:09 PM
  #12  
Argo's Avatar
Argo
Posting Guru
Joined: Nov 2003
Posts: 1,006
Likes: 4
From: Sussex County, DE
Touche'. I was thinking about later, EFI trucks.
 
Reply
Old Jul 29, 2004 | 12:00 AM
  #13  
doug84's Avatar
doug84
New User
20 Year Member
Joined: Jan 2001
Posts: 7
Likes: 0
From: TX
Does the Diverter dump the air to the cat or AFTER the cat? My Bronco has had substantial customization to the exhaust and now the air is pumped into my exhaust after the cat. This doesn't seem right based on pictures in my Haynes. Should I move the air port either into or right before the cat?
 
Reply
Old Aug 1, 2004 | 05:48 PM
  #14  
sail2244's Avatar
sail2244
Senior User
Joined: Jul 2003
Posts: 208
Likes: 1
From: Meggett SC
It actually dumps it in the middle of the cat. Origionally there was a precat then the cat it origionally dumped the air before the cat, not the precat, new converters seem to have two sections and the air is dumped in the middle
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Scott_McGee16
Fuel Injection, Carburetion & Fuel System
4
Nov 27, 2006 12:29 PM
royzell
1987 - 1996 F150 & Larger F-Series Trucks
4
Nov 18, 2004 07:58 AM
Mr Man
Fuel Injection, Carburetion & Fuel System
3
May 12, 2004 03:31 AM
scott9320
Small Block V8 (221, 260, 289, 5.0/302, 5.8/351W)
1
Aug 29, 2003 08:00 PM
amtocco
1966 - 1977 Early Broncos
9
Jan 4, 2003 05:20 PM




All times are GMT -5. The time now is 04:11 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE