Notices
1978 - 1996 Big Bronco  
Sponsored by:
Sponsored by:

Ball Joints

Thread Tools
 
Search this Thread
 
Old Jan 23, 2004 | 09:39 PM
  #1  
BillyBob69's Avatar
BillyBob69
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2003
Posts: 7,406
Likes: 52
From: Wheatland, Mo
Club FTE Silver Member

Ball Joints

OK I need help on this one since I have taken apart my hubs, rotors etc. I have removed the spindle nuts but I cant get the spindle to budge. I am only doing one side at a time so right now I am on the passenger side. Am i missing something?
HALP!!!
 
Reply
Old Jan 23, 2004 | 11:03 PM
  #2  
BOJOFASO's Avatar
BOJOFASO
Elder User
Joined: Apr 2002
Posts: 813
Likes: 0
From: NJ
nope they are a pain to get off. have you sprayed them with penetrating oil?they rust in there pretty good. do not hit them with a metal hammer because you can shock the temper out of them. a heavy plastic hammer can be used. dont expect it to be an easy task but they will come out. just keep working it and they will break loose. when you reinstall them make sure the seating surfaces are clean or else the spindle could not sit flat and that will cause brake and alignment problems.
maybe you can use a puller but dont push the puller against the axle. and while you have it that far apart how about new axel u joints.
 
Reply
Old Jan 23, 2004 | 11:10 PM
  #3  
BillyBob69's Avatar
BillyBob69
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2003
Posts: 7,406
Likes: 52
From: Wheatland, Mo
Club FTE Silver Member

I was thinking about a puller but if not against the axle, then against what? Or do you mean not directly? LIke a block of wood between puller and axel? I have soaked it and have been using a block with a metal hammer...but it hasn't moved at all. OGH!! I need to get his done by end of day Sunday...or I'm in big trouble...its my daily driver.
 
Reply
Old Jan 23, 2004 | 11:15 PM
  #4  
BillyBob69's Avatar
BillyBob69
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2003
Posts: 7,406
Likes: 52
From: Wheatland, Mo
Club FTE Silver Member

New axel U-joints are in the box next to the ball joints. This will be all that is left and the beast will be 100% mechanically sound. I have already replaced everything else...engine, tranny, t-case, gears....or at least had em replaced. Im begining to think I may have this done for me as well.
 
Reply
Old Jan 23, 2004 | 11:42 PM
  #5  
BillyBob69's Avatar
BillyBob69
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2003
Posts: 7,406
Likes: 52
From: Wheatland, Mo
Club FTE Silver Member

OK Progress....the spindle is now off...a block of wood and a hammer. Just enough to loosen it then pryed it off the rest pretty easily. But now my axel wont come out! I had vaugley remember reading something about that there is an extra step to get the axles out...but I cant remember which side. UGH!! What next.
 
Reply
Old Jan 24, 2004 | 09:15 AM
  #6  
BOJOFASO's Avatar
BOJOFASO
Elder User
Joined: Apr 2002
Posts: 813
Likes: 0
From: NJ
i remember on my ranger i could not get the axel out of the passenger side so i just went under and cut he band that covered the slip joint on the axel and then i took out the axel and left the one piece in the pumpkin. dont remember if this can be done on the bronco but it might be worth a look see.
good luck and let us know how you make out. oh i do remember that the driver side was easy to get the axel out.
 
Reply
Old Jan 24, 2004 | 11:24 AM
  #7  
BillyBob69's Avatar
BillyBob69
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2003
Posts: 7,406
Likes: 52
From: Wheatland, Mo
Club FTE Silver Member

OK more progress...I now have the axle out.....I have the nuts loose on the knuckle...but I cant get the damn thing to break loose. I have beat on that damn thing like crazy...any hints? I haven't done anything yet with the alignment adjuster thing-a-ma-bob. I saw intructuins that said you can leave it as it is.
 
Reply
Old Jan 24, 2004 | 03:04 PM
  #8  
BOJOFASO's Avatar
BOJOFASO
Elder User
Joined: Apr 2002
Posts: 813
Likes: 0
From: NJ
did you get a ball joint seperator? if not you are gonna have to hit the kuckle real hard to break the ball joint stud loose from the knuckle
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Jan 24, 2004 | 03:04 PM
  #9  
bremen242's Avatar
bremen242
Logistics Pro
20 Year Member
Joined: Jan 2002
Posts: 3,739
Likes: 3
From: GANS
You need to goto sears and buy their forged ball joint seperator. Place it between the axle house and spindle and smack a few times with a 3# hammer. Do it on the top and bottom balljoints. it'll come all at once (ie make sure you foot isn't in the way of the ground and knuckle!)

btw, once you get the knuckle off, tap out the adjuster on the top and coat it with never-seize. It'll save time for your alignment people, and they will like you. heck sometimes they won't align your car until those are freed loose.

also, don't coat your ball joints in never-seize, unless you have an impact wrench. TRUST ME!
 
Reply
Old Jan 24, 2004 | 03:08 PM
  #10  
BillyBob69's Avatar
BillyBob69
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2003
Posts: 7,406
Likes: 52
From: Wheatland, Mo
Club FTE Silver Member

NOTE TO SELF: (and anyone else changing ball joints.)
Do not attempt to use a regular hammer on the pickle fork to remove the knuckle from the axle frame. TAKES TOO DAMN LONG!
Remove passenger side assembly including knuckle = 4 hrs
Remove Drivers side assembly with right sledge hammer = 20 min.

I said the hell with using the manual ball joint press after fighting it for an hour. Waiting for machine shop to call me and tell me my new ball joints are installed. Thansk for the tips BOJOFASO.
 
Reply
Old Jan 24, 2004 | 06:42 PM
  #11  
bremen242's Avatar
bremen242
Logistics Pro
20 Year Member
Joined: Jan 2002
Posts: 3,739
Likes: 3
From: GANS
actually, for me (i've done my f150 and f250) it takes about 5 minutes to pound them out with a bar (including the extra rust and sludge from 18 years of PA winter and salt corrosion) and a vice, and about another 10 minutes to hammer them back in with a bar. (the 2nd part takes 2 people).

I agree that the machine shop would be the way to go. However, with the machine shops around here, it'd probably cost about as much as a press and a few pieces of pipe to get the job done!.

btw, was your ball-joint fork forged? I got one from an autoparts store, and I bent the living @#$%@# out of the forks after about 20 minutes of pounding (plus I have a big hammer). I got a forged one and it only took about 10 hits apiece to drop the spindles.
 
Reply
Old Jan 24, 2004 | 09:42 PM
  #12  
BillyBob69's Avatar
BillyBob69
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2003
Posts: 7,406
Likes: 52
From: Wheatland, Mo
Club FTE Silver Member

I think it was forged. It was one of those rentals from autozone along with the press. It didnt fade at all. And I BEAT the hell out of it.

All I know is....IM AM DONE!

It took the entire fricken day...but hey...I DID IT!

Now I know why they charge so damn much to do em at the shops.

But wow what a difference in handling now.
 
Reply
Old Jan 24, 2004 | 09:43 PM
  #13  
BillyBob69's Avatar
BillyBob69
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2003
Posts: 7,406
Likes: 52
From: Wheatland, Mo
Club FTE Silver Member

Oh and as for the machine shop....to press out the four old and press in the four new and grease em up.....$45.
 
Reply
Old Jan 24, 2004 | 10:27 PM
  #14  
Black Ford XLT's Avatar
Black Ford XLT
Fleet Mechanic
20 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2002
Posts: 1,568
Likes: 33
From: Swansea SC
Front end

Geeze Billy Bob ,sound like u had a job, i think ill pass on that work ill just work a day or two over time to let some once else do it .When i get a hammer and have to hit thangs---watch out something breaking-------usually a finger TR Glad ya got it
 
Reply
Old Jan 25, 2004 | 10:03 AM
  #15  
bremen242's Avatar
bremen242
Logistics Pro
20 Year Member
Joined: Jan 2002
Posts: 3,739
Likes: 3
From: GANS
I guess thats not too bad for $45. I had an axle bearing on my 9" pressed on and off, and it cost me $100!! (that was with the bearing though). 1 year before, I had another guy do it, and he charged me $100 for _both_ axles and bearing!.

I could have a real nice press from harbor feight for that!
 
Reply



All times are GMT -5. The time now is 11:27 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE