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Fuel Tank Switch Issues

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Old Oct 19, 2025 | 07:31 AM
  #31  
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I was thinking about this more last night. Since you die when you switch to the rear tank, even if it's been running for a while on the front (so you already had prime on the fuel lines), that suggests that the check valve in the rear tank is stuck partially open, but closed enough to starve the pump. I wonder if some debris got stuck in it.

I don't know if the pumps are interchangeable between the two tanks, probably not since the heights of the tanks are different, so the pickup tube and the fuel sender arms would have to be different at a minimum.
 
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Old Oct 19, 2025 | 08:19 PM
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Ok - parts arrived from Amazon, fitted and here’s the results.

new pump in front tank fixed the leak from the rear tank.

rear tank - the polarity was reversed on the pump power/ground (bad wiring diagram from the manufacturer of the new rear pump)

new vapor vent valve seals helped too. But very difficult to install.

thanks all.
 
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Old Oct 20, 2025 | 07:04 AM
  #33  
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Great news!

Yeah, that vent valve was fun to install on my rear tank a while back. Someone had the rear tank replaced, and they used the old vent valve. However, they didn't get a new seal for it and used Permatex grey, which isn't rated for gas. First time I filled up I got a few gallons on the ground. The sealant looked like chewing gum.
 
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Old Oct 22, 2025 | 04:41 PM
  #34  
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Spoke too soon,

So upon testing there was a bad fuel leak - seems the main fuel line for the rear tank was pierced in 3 places, fixed that today, went for a test drive.

No Leaks but - The motor hesitates on the rear tank, fine on the front. In P the motor will run fine, and will rev smoothly, but in Drive will hesitate and if I touch the gas will even stall (flooding the motor?)

Any advice appreciated at this point as its got me stumped.
 
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Old Oct 22, 2025 | 05:52 PM
  #35  
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If it's a fuel pump issue, then you'd be running lean. The injectors could flood the engine, but I don't see how the pump would. Likely that the fuel pump is only giving you partial pressure.
 
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Old Oct 22, 2025 | 06:11 PM
  #36  
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Originally Posted by adrianpglover
If it's a fuel pump issue, then you'd be running lean. The injectors could flood the engine, but I don't see how the pump would. Likely that the fuel pump is only giving you partial pressure.
brand new pumps front and rear. Tbf I only tested the rear at idle when i found the leaks but had run out of time. Today was the first opportunity to resolve. Had to replace parts of both rear lines
 
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Old Oct 22, 2025 | 06:13 PM
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Any chance the rear lines are partially clogged? Just thinking if they were open to the air and a bug or dirt dobber got in there...
 
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Old Oct 22, 2025 | 06:48 PM
  #38  
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Originally Posted by adrianpglover
Any chance the rear lines are partially clogged? Just thinking if they were open to the air and a bug or dirt dobber got in there...
hope not, I don’t think so - pin holes.. the main leak was where the line met the elbow joint connected to the pump itself,

 
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Old Oct 23, 2025 | 07:47 AM
  #39  
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I'd say you should probably get a fuel pressure gauge and test both pumps to see what they're building up to. I think the auto parts stores have them as one of their loaner tools.
 
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Old Oct 24, 2025 | 10:20 AM
  #40  
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Pressure Gauge on order, should be here today.

Ill Report back.
 
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Old Oct 31, 2025 | 07:15 PM
  #41  
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OK both pumps tested - both over 10psi each (gauge only goes to 10) and equal.
So assumed it was bad gas - drained the tank

This is the gas that was in the rear tank...

Added 5 gal of fresh and some injector cleaner - still doing it.

Am completely stumped

2 new pumps, no leaks, good pressure on both pumps, hesitates/dies on the rear with load - will idle no problem, but give it some peddle and it will stall.

 
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Old Nov 1, 2025 | 12:03 PM
  #42  
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Vapor locking the tank? I'd assume it would take a while of running on a tank to get to that point if your vent was bad.

Since it will idle fine but dies under load, have you tried running it for a few minutes at a higher speed, but not in gear?
 
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Old Nov 1, 2025 | 12:03 PM
  #43  
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Will it go in gear with the fuel tank cap off?
 
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Old Nov 1, 2025 | 12:40 PM
  #44  
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Originally Posted by adrianpglover
Vapor locking the tank? I'd assume it would take a while of running on a tank to get to that point if your vent was bad.

Since it will idle fine but dies under load, have you tried running it for a few minutes at a higher speed, but not in gear?
yeah so if I press the throttle that’s when it hesitates and dies, if I lift off before it’s completely dies it will recover and idle but will eventually die anyway… new pumps and new vent seals…

so remove the vent and try again?
 
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Old Nov 1, 2025 | 12:43 PM
  #45  
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Try running without your fuel cap before you pull the tank to remove the vent again. If it runs fine then, it would point to your vent valve/hose.
 
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