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Current Thinking on Thermostat??

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Old Oct 4, 2025 | 10:33 AM
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Current Thinking on Thermostat??

I just had my water pump replaced in my L99 with a Motorcraft unit.
My mechanic wasn't aware about or of my Billet housing or my 203* thermostat being special.
I guess he elected to get a kit (Motorad) that included a factory style stamped steel housing, 192* thermostat and a seal.
I didn't realize that he had installed this "kit" until I saw my old water pump at his shop.
I told him about the Billet housing and the 203* thermostat & he offered to install both for me at no additional charge.
I told him that I'd do it but am now re-thinking that.
I have always had a real hard time getting the billet housing, as nice as it is to seal without gobs and gobs of silicone.
My last mechanic 5 years ago also used LOTS of silicone to get the darn thing sealed up.
AND upon looking at the thermostat that is only 5 years old I can not find and temp marking on it telling me that it is in fact a 203* unit.
I got it FROM DIESELSITE and never checked it before now.
Should I disturb a nice clean install of the factory-style housing and 192* thermostat and risk trouble getting it all sealed up now?
 
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Old Oct 4, 2025 | 01:11 PM
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No
 
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Old Oct 4, 2025 | 01:25 PM
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I would leave it as is until you have to change either one again.
I have a 203 thermostat with a billet housing on both of my trucks. I have also installed them on around 10 trucks for friends. I have never had an issue with them before. Maybe the housing was bad on yours....or the gasket was put in the wrong spot. Never heard of one needing RTV before.
 
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Old Oct 4, 2025 | 01:27 PM
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I have the stock housing, but got the 203* stat.

my Butt Dyno says the engine "runs better"
 
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Old Oct 4, 2025 | 01:59 PM
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Originally Posted by Sous
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Thanks! This is the way I'm leaning. I'm in Florida on the east coast where we see triple digit temps with the heat index about 5-6 months a year...
 
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Old Oct 4, 2025 | 02:03 PM
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Originally Posted by Supercab
Thanks! This is the way I'm leaning. I'm in Florida on the east coast where we see triple digit temps with the heat index about 5-6 months a year...
It don't matter how hot the Wx is where you are.

I lived in Phoenix for 20 years, with 115-118 degree temps for two months at a time..... we did NOT go to lower thermostats, I lived in ABQ for 15 years, and Roswell, NM for 10 years....


that 203* stat will work just fine, as the air is still cooler by 100* than the engine....

the cooling system must be in good condition, if not, then that is your problem.
 
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Old Oct 4, 2025 | 02:03 PM
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Originally Posted by Supercab
I'm in Florida on the east coast where we see triple digit temps with the heat index about 5-6 months a year...
My understanding is that Ford changed to a lower degree thermostat on the 7.3 for reduced Nox emissions...and that was about it.
 
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Old Oct 4, 2025 | 02:05 PM
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Originally Posted by uglypitbull
I would leave it as is until you have to change either one again.
I have a 203 thermostat with a billet housing on both of my trucks. I have also installed them on around 10 trucks for friends. I have never had an issue with them before. Maybe the housing was bad on yours....or the gasket was put in the wrong spot. Never heard of one needing RTV before.
MY Billet housing has to be 1 of the first that was out way back 15+ years ago. I HAVE wondered about its quality. Seems I got IT from DieselSite when I got the first 203* Tstat.
I know that THEY don't actually make them.
The Billet housing is a bit rough on the contact surface and I thought it should be smoother....
 
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Old Oct 4, 2025 | 02:06 PM
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Originally Posted by uglypitbull
My understanding is that Ford changed to a lower degree thermostat on the 7.3 for reduced Nox emissions...and that was about it.
Gotcha. That makes sense...
 
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Old Oct 4, 2025 | 02:10 PM
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Originally Posted by John in OkieLand
It don't matter how hot the Wx is where you are.

I lived in Phoenix for 20 years, with 115-118 degree temps for two months at a time..... we did NOT go to lower thermostats, I lived in ABQ for 15 years, and Roswell, NM for 10 years....


that 203* stat will work just fine, as the air is still cooler by 100* than the engine....

the cooling system must be in good condition, if not, then that is your problem.
I've never had an overheating problem in the slightest. Just gone through 4 water pumps and my engine now only has 173k miles. - I thought considering its 26 years old that the original radiator did pretty well to make it this far...
 
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Old Oct 4, 2025 | 02:14 PM
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Originally Posted by John in OkieLand
I have the stock housing, but got the 203* stat.

my Butt Dyno says the engine "runs better"
Gotcha. Well I didn't have any test results way back 15+ years ago when I installed the first 203* Tstat, So now I do have MY Butt Dyno from running the 203* so I'll check it out with the new 192*

Is this Motorad brand stuff any good?
 
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Old Oct 4, 2025 | 04:21 PM
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Yes, Motorad is about as good of quality as you'll get nowadays. Have one in mine with several cross country trips, some pulling heavy, and no issues.
 

Last edited by truckeemtnfords; Oct 4, 2025 at 11:23 PM.
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Old Oct 4, 2025 | 05:01 PM
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If it was leaking, sure. But if it is not leaking the. I wouldn’t mess with it.
 
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Old Oct 4, 2025 | 05:55 PM
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Short answer leave the 192. I've got the Mishimoto192*, just means it opens at that temp. The truck runs between 192 and 203 in this Texas heat anyway
no matter if it's a 192,203 or whatever, the truck is gonna run at what it runs at, as long as i't not overheating.
 
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Old Oct 4, 2025 | 09:14 PM
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Originally Posted by Supercab
I've never had an overheating problem in the slightest. Just gone through 4 water pumps and my engine now only has 173k miles. - I thought considering its 26 years old that the original radiator did pretty well to make it this far...
I bought my '02 at 173k miles, at about 180k miles, the water pump locked up solid and broke the belt, no brakes or steering..... got it stopped in an OFF ramp on I-35 SB near Newton, KS....

it rode a rollback 250 miles to home.
I had a Gates water pump installed, bought a Murray radiator from O'Reilly's, and a 6.0 ATF cooler from some place ???

all good now.
 
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